Engineer - Mold Flow Analyst (Aluminium Die casting)
1 week ago
Role & responsibilities
- Perform filling, solidification, cooling, and stress simulations for HPDC parts and dies using software (MAGMASoft, ProCAST, FLOW-3D, etc.).
- Predict and analyze potential casting defects (porosity, shrinkage, cold shuts, air entrapment, soldering, hot spots, etc.) and provide corrective actions.
- Part Feasibility & Design for Manufacturability
- Review 3D part models for die-castability and suggest design modifications for manufacturability, defect prevention, and cost reduction.
- Work with Product Design & Customer teams during APQP / NPD stages for feasibility sign-offs.
- Collaborate with Tool Designers on gating, runner, overflow, and venting system layouts.
- Provide simulation-backed recommendations for die material selection, inserts, and design improvements.
- Work with Tool Room, Process Engineering, and Production teams for first-time-right tool trials.
- Support supplier/toolmaker technical reviews with simulation insights.
- Prepare detailed mold flow reports, design validation documents, and lessons learned.
- Develop checklists, simulation guidelines, and design standards for HPDC parts & tools.
Preferred candidate profile
- Software knowledge: MAGMASoft, FLOW-3D, ProCAST, or equivalent.
- Sound knowledge of die casting process & die/tool design.
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