Job Opening

17 hours ago


Pune, Maharashtra, India Varroc Full time ₹ 5,00,000 - ₹ 15,00,000 per year

Role & responsibilities

Manufacturing Engineering for new products:

  • During RFQ stage, study concept drawing and BOM given by R&D and review RFQ for Qty and milestone dates
  • Prepare Make or Buy Sheet and prepare Preliminary manufacturing feasibility document for in-house processes.
  • Prepare in-house manufacturing planning sheet for investment required along with Process costing input sheet and Capex approval sheet
  • Prepare tentative timeline chart for in-house facility development
  • Record all the documents in proper files (Soft/Hard) for reference after approvals
  • During Proto Phase participate in DFM, DFA and proto sample making and provide inputs related to manufacturability
  • Study Development product drawings as released by R&D and prepare process flow, critical product characteristics list and propose which mfg. cell to use and basic line design and get it reviewed by plant ME Head
  • Attend Process Design Review meeting and get approval from BU-ME and Plant Head
  • Conduct PFMEA review with CFT members & finalize pokayoke and interlocks required
  • Review and modify master list of mass production line facilities and update master development plan, get it approved from plant ME head and release to PM
  • Prepare specifications sheets for facilities like Machines, Jigs & fixtures
  • Arrange Quotes for machines and Jigs & fixtures via purchase
  • Compare quotes and give technical recommendation
  • Raise PR and follow-up with purchase for releasing PO
  • Interim and final inspection at supplier end to review development status
  • Get machine installed and commissioned in plant through maintenance
  • Conduct machine trials, prepare tooled up samples, conduct process qualification and process capability studies
  • Conduct internal PPAP run with QA as lead
  • Submit final Process flow, control plan & PFMEA with IPO

Manufacturing engineering for current products:

  • Prepare and keep cellwise and product wise line capacity sheets updated and get it reviewed by Plant ME Lead Current products for adequacy
  • Keep latest shop floor layout ready with due approvals
  • Execute debottlenecking projects as given by HOD
  • Achieve Quality Improvements by doing defect analysis with QA and take actions on root cause by providing Preventive & Detective countermeasures. Fill PCRN, get it approved and implement
  • Do process capability & Process qualification studies as and when required
  • Productivity Improvement by Implement low cost automation solution, layout improvements to save manpower
  • Update process document like PFC, PFMEA, Control Plan and IPO as and when required

Continuous improvement through Industrial Engineering effort:

  • Study production process at granular level and do time study using MOST methodology for new products as well as current products as and when requested
  • Analyze opportunities and flow for improvement of workstation ergonomics and implement necessary actions

Jigs, Fixtures, Tools & Gauges Design and documentation:

  • Prepare concept design of Jigs, Fixtures & Process Gauges for New Product Development which is to be approved by Design Lead after design review with requester
  • Design & release final tool drawing after approval from manager
  • Ensure proper storage & retrieval of latest drawings
  • Modify existing tools to achieve improvement in quality, reduction in set-up time &cost as per from process engineer by using pokayoke & SMED concepts
  • Arrange new machine, Jigs & Fixtures as per given projects by HOD, follow model specifications for the same; RFQ to supplier, comparison of quotes and preparing technical recommendations etc., fill PR
  • Do midterm inspection of new machine, Jigs & Fixture, get them installed by maintenance, do trials and handover to production

Preferred candidate profile

PFMEA, APQP, Project management skills, layout design, process knowledge

PLC programming, Instrumentation & Embedded systems , interlocks, machine interfaces, IOT, product knowledge on specifications, 7QC

Process knowledge related to PCBA Products

PCBA Process knowledge in SMT , Pick & Place , soldering , ICT , EOL Testing

Product and process knowledge such as surface treatment, assembly processes and testing etc.

JFG Design knowledge: CAD Solid Edge, Auto CAD, PCB design s/w , programming, Machine development for routing and fixtures

Strong Problem-solving skills, ability to perform production process optimization & trouble shoot manufacturing issues.

IPC Standards related to manufacturing & quality of PCBA


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