
Instrumentation Lead
1 week ago
Role & responsibilities
- Oversee inventory management of critical instrumentation spares, ensuring availability, stock accuracy, and alignment with maintenance plans.
- Prepare and monitor instrumentation budgets, tracking cost allocation for procurement, maintenance, and project activities.
- Lead vendor assessment and conduct Technical Bid Analysis (TBA) and Technical Recommendations (TR) for procurement of instrumentation systems and components.
- Design and enforce calibration processes for all field instruments, ensuring compliance, traceability, and measurement accuracy.
- Program, test, and troubleshoot rotary equipment controls, including Woodward governor systems, ensuring optimal performance and synchronization.
- Utilize SAP (PM & MM Modules) for job tracking, material requisition, procurement, work order planning, and reporting.
- Plan and conduct Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to verify design compliance and performance of instrumentation systems.
- Design and review control systems including logic development, architecture layout, I/O mapping, and integration into plant automation.
- Lead the integration of new instrumentation systems with existing control architecture, ensuring compatibility, functionality, and minimal disruption.
- Monitor and optimize performance of instrumentation loops, identifying inefficiencies and implementing improvements in control responsiveness.
- Lead root cause analysis for complex instrumentation-related issues, and implement CAPA (Corrective and Preventive Actions) to ensure permanent resolution.
- Estimate costs and prepare budgets for MOC, maintenance, and shutdown activities, aligning resource planning with operational and strategic needs.
- Coordinate and manage interdisciplinary teams, ensuring seamless collaboration between instrumentation, process, mechanical, and electrical functions.
- Plan and facilitate training and development programs for team members, enhancing technical capability and promoting knowledge sharing.
- Study and review P&IDs and hookup drawings, verifying instrument location, functionality, and compliance with engineering intent.
- Apply in-depth knowledge of field instruments (mass flow meters, level/pressure transmitters, various flow meters), ensuring correct selection, installation, and calibration.
- Maintain ISO, DMS, and IMS documentation, ensuring audit readiness and compliance with quality, safety, and environmental standards.
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