Manufacturing Design Engineer

Imagine what you could do here At Apple, new ideas have a way of becoming extraordinary products, services, and customer experiences very quickly. Bring passion and dedication to your job and there's no telling what you could accomplish. The people here at Apple don't just build products - they craft the kind of wonder that's revolutionized entire industries. It's the diversity of those people and their ideas that encourages the innovation that runs through everything we do, from amazing technology to industry-leading environmental efforts. The Apple Manufacturing Design Engineer (MDE) is accountable for leading the development and implementation of innovative manufacturing processes across Apple's worldwide supply base. In this highly collaborative role, you will work closely with Apple Industrial Design, Product Design, and Manufacturing Design partners and our worldwide suppliers. The MDE role is empowered to bring creativity to Apple's manufacturing approach, enabling us to deliver our best work to as many customers as possible. Join Apple and help us leave the world better than we found it

Description

In this highly visible role, you will have the opportunity to make a significant impact on Apple Products and leave a footprint for years to come. We have an opportunity for an accomplished manufacturing design engineer to lead development, and ramp for next generation Apple products. Our Manufacturing Design Engineering team enables the mass creation of impossible products as a partner in the development of Apple's renowned designs. You will be a part of collaborative environment contributing to the creation, evaluation, and implementation of end-to-end manufacturing solutions for Apple products. You will collaborate closely with cross-functional stakeholders in Quality Engineering, Global Supply Management, Product Design, and Industrial Design in order to ensure our manufacturing solutions meet our product quality, cost, yield, capacity, schedule, and environmental goals. Key Responsibilities will include: - Partner with multi-functional teams to evaluate design and processes at the concept phase - Develop manufacturing technologies, control strategies and manufacturing methods that achieve ambitious specifications at massive production scale - Develop and implement cutting edge processes to deliver on cosmetic and dimensional part characteristics - Compile and evaluate data to figure out appropriate limits and variables for process and part specifications - Work with internal and external groups to ensure that proper definition of process expectations and that appropriate fixturing techniques are used for the product - Coordinate all Manufacturing Design Engineering functions for a program, serving as project manager to lead efforts at supplier locations - Conduct process optimization DOE's, combining data-driven and hands-on approaches in tandem, to find solutions to complex challenges - Evaluate and communicate yields of new and existing processes - Drive corrective actions multi-functionally with internal and external team members - You may be asked to lead development in one or more of the following areas: 1) CNC machining - Develop all CNC milling and turning processes Scope appropriate CNC equipment to be used, develop CNC fixtures, implement touch probing, lead the reduction of cycle time, development of advanced cutters and coatings, High Speed Machining implementation, Support programming and optimization of all CNC-related activities at contract manufacturers worldwide. 2) Own yield improvement actions and process change decisions based on statistical process control (SPC) data analysis. 3) Surface Finishing - Develop new processes for blasting, tumbling, polishing, robotics, wet sanding, lapping, plating, anodizing, and PVD in response to cosmetic, functional, and reliability targets. 4) Ensure that quality and yield requirements are met.

Minimum Qualifications

• Bachelors in Engineering (Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, Industrial Technology, Manufacturing systems engineering, Chemical engineering or similar)
• Experience in high-volume mechanical product development, manufacturing engineering, tooling engineering, high-precision fabrication, or similar roles
• Hands-on experience in the following expertise: CNC, lathe, robotics, polishing, sandblasting, lapping, laser etching, laser welding, adhesive dispensing
• Understanding core principles of Geometric Dimensioning and Tolerancing
• Understanding core principles of fixture and automation design, including the use of design software and FEA for stress/structural analysis
• Understanding core principles of Data Analysis and Design of Experiments
• Experience developing process DFMs, and driving corrective actions and failure analysis efforts.
• Willingness and ability to travel domestically up to 75%

Preferred Qualifications

• Working knowledge of mechanical quality and reliability concepts, supplier management, and general manufacturing operations.
• Project management experience and an understanding of problem solving tools including design of experiments, root cause analysis and statistical analytical tools
• Experience in cosmetic parts manufacturing and process control
• Deep understanding of GD&T and Stack up analysis
• Hands-on approach to engineering and problem-solving
• Working knowledge in the development of and evaluation of tooling
• A quick learner who approaches problems flexibly and proactively identifies solutions in the face of challenges
• Applies innovative approach to problem-solving by leveraging past experiences
  Experience working with OEMs and Contract Manufacturers in the Consumer Electronics Industry is a plus

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