Casting Operator

2 days ago

Mundra, Gujarat, India Adani Group Full time

Purpose/Objective

A Senior Casting Operator works in the plant's cast house, directly operating and monitoring equipment to produce high-quality oxygen-free copper rod (OFC) products and copper alloy rods (Cu-Ag, Cu-Mg).

The role is physically demanding and requires a strong mechanical aptitude, attention to detail, and a strict adherence to safety protocols.

Operators are responsible for controlling the flow of molten metal, inspecting finished castings, and ensuring all quality and production standards are met.

Key Responsibilities of Role

  • To lead a team of operators - Set up, operate, and tend continuous casting machines that produce copper and alloy rods to exact specifications.
  • Monitor and control the flow of molten copper and alloys from the furnace into the casting system.
  • Observe process control instruments, such as pyrometers and gauges, to regulate temperature and speed and ensure optimal casting conditions.
  • Charge the melting furnace with cathode copper and other alloying materials, ensuring accurate measurements and proper composition.
  • Prepare and maintain the casting molds or dies, including proper cleaning and applying compounds to prevent adhesion.
  • Skim impurities and slag from the surface of the molten metal to ensure the purity of the final product.
  • Inspect finished rods for surface defects such as cracks or bubbles, and measure dimensions to ensure they meet quality standards.
  • Handle finished rods as they exit the casting machine, which may include coiling and preparing them for further processing or storage.
  • Perform routine checks, preventative maintenance, and minor repairs on casting equipment to minimize downtime.
  • Maintain accurate and detailed production logs and reports, including machine settings, output, and quality control data.
  • Adhere to all safety protocols and use required Personal Protective Equipment (PPE) to ensure a safe working environment.
  • Collaborate with other team members and departments to ensure seamless operations and to address production challenges.

Technical Competencies

Alloy Knowledge and Process Control,Equipment Operation and Maintenance,Quality Assurance and Defect Prevention,Safety and Environmental Compliance

Qualifications and Experience

Education: High school diploma or equivalent is required.

A vocational qualification or certification in a related field, such as metallurgy, industrial manufacturing, or foundry technology, is preferred.

Experience: Previous experience as a casting operator or in a similar role within a metal processing plant (ferrous or non-ferrous), foundry, or continuous casting operation is highly desired.

Physical Requirements: Ability to stand for extended periods, lift heavy loads, and work in a loud, hot, and fast-paced industrial environment.

Minimum 6–8 years of experience in metal casting or furnace operations, preferably in copper rod or alloy rod plants.

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