IoT Lead

20 hours ago

Coimbatore, Tamil Nadu, India Propel Industries Private Limited Full time ₹ 12,00,000 - ₹ 24,00,000 per year

About the Company

Propel Industries is a leading manufacturer of world-class
Crushing & Screening (C&S) equipment
, offering advanced, reliable, and efficient solutions for the mining and construction industries. With a strong commitment to innovation, quality, and customer success, Propel continues to transform the C&S landscape through technology-driven products. Our culture encourages continuous learning, collaboration, and engineering excellence, empowering individuals to create meaningful impact.

About the Role

We are looking for an experienced
IoT Manager (13+ years)
to lead IoT development and deployment across all Propel C&S products, including
stationary crushers, mobile crushers, screens, and washing systems
. This role will work closely with the
R&D Electricals team
, Product Engineering, Automation, and Service to architect and implement end-to-end IoT solutions that enable smart machine capabilities, remote monitoring, predictive maintenance, and enhanced customer uptime.

Key Responsibilities

  • Define and execute the IoT roadmap for all C&S equipment including stationary crushers, mobile crushers, screens, and washing systems.
  • Architect complete IoT systems covering sensors, controllers, gateways, connectivity modules, and cloud integration.
  • Standardize IoT hardware and data models across product lines for uniformity and scalability.
  • Select, test, and validate industrial-grade sensors for vibration, temperature, hydraulics, power, and structural monitoring.
  • Integrate sensors and telematics modules into both stationary and mobile crusher electrical architectures.
  • Oversee firmware development, embedded coding validation, and edge device configuration.
  • Ensure reliable connectivity for mobile crushers using CAN, Modbus, MQTT, RS485, GPS, 4G/LTE/5G, and Wi-Fi.
  • Lead cloud dashboard development for real-time health monitoring, utilization tracking, alerts, and predictive maintenance.
  • Define telemetry KPIs and data structures for monitoring crusher performance, downtime events, and failure patterns.
  • Conduct field trials and validation for IoT-enabled stationary and mobile units in quarry and mining environments.
  • Troubleshoot system issues related to sensors, connectivity, firmware, and cloud communication.
  • Collaborate with R&D Electricals, Product Engineering, Automation, and Service teams for end-to-end IoT implementation.
  • Support service teams with remote diagnostics, fault analysis, and IoT-based service workflows.
  • Manage IoT vendors, telematics partners, and hardware suppliers for quality, performance, and reliability.
  • Ensure compliance with industrial safety, EMC standards, electrical guidelines, and cybersecurity requirements.
  • Prepare system documentation, wiring diagrams, validation reports, and integration manuals.
  • Lead large-scale deployment of IoT solutions across all crusher platforms and customer sites.
  • Drive improvements in machine uptime, operator efficiency, and predictive maintenance capability through IoT data insights.

Preferred Skills

  • Strong expertise in IoT architecture, industrial sensors, telematics, and communication protocols.
  • Experience with embedded systems, edge computing, and industrial gateways.
  • Hands-on experience in heavy equipment, mining machinery, or off-highway mobile equipment.
  • Knowledge of cloud IoT platforms (AWS, Azure, ThingsBoard or equivalent).
  • Understanding of predictive maintenance, condition monitoring, and analytics.
  • Strong leadership, project management, and cross-functional collaboration skills.
  • Familiarity with cybersecurity best practices and IoT hardware compliance standards.

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