Tool Room Manager

Job Title: Toolroom Manager

Department: Toolroom / Production Engineering

Location: chennai

Reports To: Plant Head / Operations Manager

Job Summary

The Toolroom Manager will be responsible for leading and managing all toolroom activities, including die maintenance, tool manufacturing, troubleshooting, and tool lifecycle management for steel-based die-casting operations. The role requires strong expertise in New Product Development (NPD), tool design, production planning & control (PPC), tool delivery management, and detailed tool breakdown analysis to ensure high-quality output and uninterrupted production.

Key Responsibilities

1. Toolroom Operations Management

• Oversee toolroom activities, including tool manufacturing, modification, repair, and scheduled maintenance.
• Ensure timely availability of dies, tools, jigs, and fixtures for die-casting operations.
• Plan and implement preventive and predictive maintenance for all tools.
• Maintain tool life data and ensure tool performance meets production requirements.

2. Tool Design & Technical Expertise

• Review, interpret, and validate tool and die designs, drawings, and technical specifications.
• Provide technical guidance on die design improvements to enhance tool durability and manufacturability.
• Coordinate with design teams to support CAD/CAM development and design modifications.

3. New Product Development (NPD)

• Lead tooling feasibility studies for new components and steel-based die-cast parts.
• Participate in proto development, tool trials, and sample submission (PPAP).
• Coordinate with design, quality, and production teams for smooth NPD execution.

4. PPC (Planning & Production Control) Supervision

• Coordinate with PPC and production teams to plan tool requirements for daily, weekly, and monthly schedules.
• Track progress of tool manufacturing, modifications, and deliveries as per production plans.
• Monitor capacity, manpower planning, and resource allocation to ensure timely tool readiness.

5. Tool Delivery Management

• Manage end-to-end tool delivery timelines for new tools, repairs, and modifications.
• Communicate regularly with customers, suppliers, and internal teams regarding delivery commitments.
• Ensure the documentation of tool history, approvals, and dispatch protocols.

6. Tool Breakdown Analysis & Continuous Improvement

• Conduct root cause analysis (RCA) for tool breakdowns or failures.
• Develop and implement corrective and preventive actions (CAPA).
• Identify opportunities for process optimization, cost reduction, and quality improvement.

7. Team Leadership & Coordination

• Lead, guide, and supervise toolmakers, machinists, and support staff.
• Implement 5S, Kaizen, and lean practices within the toolroom.
• Ensure a culture of discipline, safety, and continuous improvement.

8. Vendor Coordination & Material Control

• Manage tooling vendors for tool manufacturing, repair, and outsourcing activities.
• Ensure availability of raw materials, consumables, electrodes, and spare parts for toolroom operations.
• Evaluate vendor performance based on quality, timelines, and cost.

Key Skills & Competencies

• Strong technical knowledge in steel tool manufacturing, die-casting tools, machining, CNC/VMC/EDM operations.
• Proficiency in NPD, tool design, GD&T, and CAD/CAM (preferred: SolidWorks, NX, AutoCAD).
• Expertise in tool breakdown analysis, problem-solving, and engineering data interpretation.
• Strong planning and PPC coordination experience.
• Excellent leadership, communication, and cross-functional collaboration skills.
• Ability to work in a fast-paced manufacturing environment.

Qualifications & Experience

• Diploma / B.E. / B.Tech in Mechanical Engineering, Tool & Die Engineering, or related field.
• 10–20 years of experience in toolroom operations in a die-casting or steel manufacturing industry.
• Hands-on experience in NPD, tool design review, PPC support, and breakdown analysis is mandatory.

Work Environment

• Production-focused environment requiring close coordination with toolroom, production, quality, design, and NPD teams.

How to Apply:

· Please send your updated resume and a cover letter to with the subject line "Application – toolroom manager" with your updated resume.

Job Types: Full-time, Permanent

Pay: Up to ₹50,000.00 per month

Benefits:

• Cell phone reimbursement
• Food provided
• Health insurance
• Internet reimbursement
• Leave encashment
• Life insurance
• Paid sick time
• Paid time off
• Provident Fund

Experience:

• Manufacturing: 10 years (Required)

Work Location: In person