HIL Engineer

5 days ago

Bengaluru Gurugram Pune, India Tata Technologies Full time US$ 1,00,000 - US$ 1,50,000 per year

The Role:

We are seeking a highly skilled and experienced HIL (Hardware-in-the-Loop) Engineer, with strong proficiency in dSPACE Scalexio systems and software, to lead the simulation-based testing and validation of automotive inverter systems. This role plays a pivotal part in verifying the performance, functionality, and safety of high-voltage power electronics through closed-loop, automated testing in both R&D and pre-production contexts.

Area of Responsibility

HIL Development & Integration

  • Design, configure, and maintain dSPACE Scalexio HIL test benches for inverter platforms.
  • Develop and integrate plant models, signal conditioning, and simulation environments tailored to inverter control systems.
  • Interface with ECUs and manage software/hardware integration for closed-loop simulation workflows.

Test Case Development & Automation

  • Author and maintain test cases covering functional, safety-critical, fault injection, and boundary conditions.
  • Develop automated test sequences and scripts using AutomationDesk, ControlDesk, Python, or MATLAB/Simulink.
  • Ensure alignment of test coverage with system requirements, safety goals, and validation strategies.
  • Execute regression testing, analyze anomalies, and collaborate in root cause investigations with system teams.

Collaboration & Support

  • Work cross-functionally with software, controls, systems, and safety engineers to ensure test completeness and traceability.
  • Support verification of inverter control algorithms, ASIL-related diagnostics, and performance optimization.
  • Liaise with OEMs and Tier 1 suppliers to meet program milestones, compliance benchmarks, and reporting deliverables.

Knowledge / Experience

Essential

  • Experience in HIL validation, with hands-on expertise in dSPACE Scalexio systems including setup, configuration, and operation.
  • In-depth experience in inverter testing on HIL platforms, including control behavior, safety diagnostics, and fault response validation.
  • Strong knowledge of ISO 26262, ASPICE, and automotive testing standards.

Preferred Skills

  • Familiarity with EV/HEV architectures, inverter control strategies (e.g., FOC, current control), and high-voltage safety practices.
  • Working knowledge of communication protocols such as CAN, LIN, FlexRay, and diagnostic frameworks (UDS, ODX).
  • Experience with model-based design tools (Simulink, TargetLink) and test traceability systems (e.g., Polarion, PTC Integrity).
  • Strong skills in data analysis, test documentation, and fault analysis reporting.
  • Ability to collaborate in fast-paced, agile, and globally distributed engineering teams.

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