FEA Senior Lead Engineer

2 days ago

Bengaluru, Karnataka, India Quest Global Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Job Requirements

  • Conduct static, transient, linear, nonlinear, fatigue (LCF/HCF), thermal, and structural analyses of wind turbine components using ANSYS Workbench. Evaluate the structural integrity of components by analyzing stress, strain, displacement, and other relevant parameters under various load conditions.
  • Interpret FEA results, identify potential areas for improvement, and propose design modifications to optimize component performance and reliability.
  • Drive technical solutions and reviews with a design team and multiple sub-suppliers and solution providers.
  • Investigate failures, conduct root cause analysis, and implement solutions to prevent recurring issues in wind turbine components.
  • Identify opportunities to improve FEA processes, documentation, and design methodologies.
  • Prepare and document detailed reports summarizing the FEA analysis, results, and recommendations.
  • Participate in hiring, training, mentoring, and reviewing junior engineers.
  • Embrace a proactive approach to quality by adhering to best practices and QMS processes.

Work Experience

  • Postgraduate degree holder in Mechanical engineering with over 10 years of professional experience. Proficiency in Finite Element (FE) tools such as ANSYS (Classic/workbench) is essential.
  • Understanding of the structural design principles for large castings, welded structures, and forged components.
  • Solid grasp of High Cycle Fatigue/Low Cycle Fatigue and fracture mechanics.
  • Hands-on experience in performing analytical calculations for bolted/welded assemblies.
  • Proficient in defining contacts, conducting Nonlinear analysis, and performing Buckling Analysis.
  • Familiarity with certification requirements for components used in Wind Turbine Generators (WTG) or similar applications.
  • Knowledge of International safety and mechanical design standards.

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