QA/QC Engineer

2 days ago

Karjan Vadodara, India 9f44ddd0-5b33-45f5-a93a-1e2ad1516a46 Full time ₹ 5,50,000 - ₹ 7,50,000 per year

Job Summary

We are seeking a detail-oriented Engineer to oversee the Hot Dip Galvanizing process. The successful candidate will be responsible for monitoring zinc consumption, ensuring coating thickness compliance, managing third-party inspections (TPI), and maintaining strict documentation for ISO audits. You will act as the bridge between production efficiency and quality assurance.

Key Responsibilities

1. Process Monitoring & Consumption Control

  • Production Monitoring: Oversee the daily production flow and monitor quality standards throughout the galvanizing process.
  • Zinc Consumption Analysis: Track and record zinc consumption data to optimize usage and reduce wastage.
  • Bath Management: Regularly measure zinc levels in the bath and authorize the issuance of new zinc ingots to maintain required operating levels.
  • Dipping Records: Maintain precise hourly records of dipping times and monitor the weight of jig materials to ensure process consistency.

2. Quality Assurance & Inspection

  • Coating Measurement: Conduct rigorous testing of Zinc coating thickness on Galvanized Iron (GI) materials to ensure they meet client specifications (e.g., IS/ASTM standards).
  • Material Testing: Coordinate the sampling and chemical testing of molten zinc via the laboratory to ensure bath chemistry is within limits.
  • Third-Party Inspection (TPI): Handle inspections with external auditors or Third-Party Agencies, presenting materials for approval and resolving quality queries.

3. Documentation & Calibration

  • Reporting: Prepare daily and weekly reports on production output, rework percentages, and material rejection analysis.
  • ISO Compliance: Prepare and maintain all quality records, logs, and documentation required for ISO certification and surveillance audits.
  • Calibration: Manage the calibration schedule for all quality control instruments (e.g., Elcometers) and laboratory equipment to ensure measurement accuracy.

Requirements & Qualifications

  • Education: Diploma or B.E./B.Tech in Mechanical, Metallurgy, or Chemical Engineering.
  • Experience: Proven experience in a Hot Dip Galvanizing plant or steel industry.

  • Technical Skills:

  • Knowledge of Galvanizing standards (IS 2629, IS 4759, ASTM A123).

  • Proficiency in using quality measuring instruments.

  • Experience with ISO documentation standards.

  • Soft Skills: Strong analytical skills, attention to detail, and the ability to coordinate with external inspectors.

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