VTL And HTL Operator

4 hours ago

Chennai, Tamil Nadu, India Toshiba JSW Power Systems Full time

Core Machine Operations

  • CNC VTL (Vertical Turning Lathe): Designed with a vertically oriented spindle, VTLs use gravity to help secure and stabilize large, heavy parts during machining.
  • HTL (Horizontal Turning Lathe): Best suited for long, slim parts where the workpiece spins horizontally between centers.
  • Large Turning Capacity: Skilled operators manage 3-4 meter turning tables capable of handling workpieces weighing several tons (e.g., up to 15-80 metric tons).

Technical Skills & Control Systems

  • FANUC Control Systems: Operators must be proficient in FANUC-based interfaces for programming, setting offsets, and managing automated tool changes.
  • Programming (G-Code/M-Code): Fundamental knowledge of G-codes and M-codes is required to control machine movements, cutting speeds, and feed rates.
  • 2D Drawing Interpretation: Precision requires the ability to read and interpret engineering blueprints and 2D technical drawings to ensure parts meet specific tolerances.

Tooling & Machining Processes

  • Milling & Turning Tools: Modern VTLs often feature "live tooling" or "VTM" (Vertical Turn Mill) capabilities, allowing for concurrent turning, milling, and drilling operations in a single setup.
  • Heavy Job Management: Experience in "heavy engineering" is essential for handling oversized components like turbine rotors, gear blanks, and valve bodies.
  • Tool Management: Critical skills include selecting proper cutting tools for specific materials (e.g., steel, titanium) and monitoring tool wear to maintain quality.

Operational Responsibilities

  • Machine Setup: Adept at installing heavy-duty fixtures, adjusting tool offsets, and aligning massive workpieces.
  • Calibration & Quality Control: Using specialized measuring instruments (calipers, micrometers) to verify that finished products match the exact specifications from the 2D drawings.
  • Safety: Adherence to strict safety protocols is mandatory due to the scale and weight of the jobs, including the use of overhead cranes for loading.

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