Process Engineer

1 week ago

Shillong, Meghalaya, India Amrit Cement Full time ₹ 5,00,000 - ₹ 12,00,000 per year

Role & responsibilities

Key Responsibilities:

1. Process Design & Optimization

  • Develop and optimize process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and material and energy balances (MEBs).
  • Perform heat and mass balance calculations for unit operations (e.g., distillation, heat exchange, reaction kinetics).
  • Conduct hydraulic calculations for pipeline and pump sizing using Bernoullis equation and Darcy-Weisbach formula.
  • Simulate processes using tools such as Aspen Plus, HYSYS, CHEMCAD, or MATLAB.
  • Calculate equipment specifications (heat exchangers, reactors, vessels, compressors, etc.) based on process requirements.

2. Data Analysis & Troubleshooting

  • Analyze operational data (flow rates, temperatures, pressures, compositions) to identify inefficiencies, deviations, or bottlenecks.
  • Use root cause analysis (RCA) and Failure Modes and Effects Analysis (FMEA) to address process failures.
  • Perform statistical analysis and process capability studies (Cp, Cpk, Six Sigma tools) for process control and quality improvements.

3. Continuous Improvement & Project Work

  • Lead process improvement projects using Lean Six Sigma methodologies.
  • Perform cycle time, yield, and throughput calculations to assess improvements.
  • Collaborate with cross-functional teams (QA, production, maintenance, EHS) to implement process changes.
  • Support commissioning, qualification, and validation (IQ, OQ, PQ) of new processes and equipment.

4. Compliance & Documentation

  • Prepare detailed technical documentation including engineering calculations, operating procedures, control strategies, and risk assessments (HAZOP, LOPA).
  • Ensure compliance with relevant safety, quality, and environmental standards (e.g., OSHA, ISO 9001, GMP, API).
  • Contribute to audits, safety reviews, and incident investigations.

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