Mgr (Te - Pdc)

24 hours ago

India Bajaj Auto Full time ₹ 12,00,000 - ₹ 24,00,000 per year


Division



Department



Engineering- TE



Level / Grade



L3



Functional Area



TE-PDC-Mfg. & Tryout



1



Job Title



PDC (Manufacturing, Assembly, Tryout & Commissioning)



2



Reporting



Functional reporting to :  Divisional Manager (TE-PDC –Assly, Tryout and Foundry)



3



Background

i) Educational Qualification



Desirable: PG-Tool Design / BE /B-Tech – Mechanical



ii) Experience



Minimum:  5



Maximum: 10 yrs



iii) Age Limit



Minimum:  26



Maximum: 36 yrs



4



Job Role & Responsibilities



Role:  HPDC/ LPDC/ GDC dies Manufacturing (In-house/vendor ) assembly, tryout & commissioning at casting Production vendor



Responsibilities:

New die casting dies development.

  • Part proving at production vendor & dies commissioning
  • Tryout, debugging & validation for die casting in-house & at tooling vendor.
  • Resolving Quality  & Productivity  issues for die casting parts.
  • Initiate & implement cost reduction proposals  for die casting parts.
  • Process simulation study, DFM feedback & process finalization.
  • DFM for die design for Quality  issues of similar parts & improvements.
  • New concept tooling development for lead time reduction, productivity improvement & cost reduction.
  • Handling of in-house die casting tool manufacturing, tryout & SIR activities.
  • Implementation of SOPs, check-sheets etc. for flawless manufacturing of dies.
  • Proactive upgradation of process to get zero defect supplies.
  • Study process to improve detectability of defects.
  • To deliver the parts in time for  pre-pilot, pilot batches   as per schedule
  • To complete development of parts as per schedule to meet SOP as per target.


5



Competency Requirements



Technical/ Functional:

  • Knowledge in die casting technology & die casting machines
  • Proficient in advanced manufacturing processes.
  • Knowledge of different steel grades PVD coatings used in  dies
  • Expertise in advance cutting tool applications.
  • Knowledge of PDC metal flow simulation analysis (e.g. Magma)
  • Expertise in die casting part defect analysis & countermeasures.
  • Knowledge engine assembly and function of various parts.
  • Knowledge of secondary processes like casting machining and surface treatment
  • Good understanding of all applicable standards/ regulations and their application.
  • Knowledge of DFM,  DRBFM PRBFM & PFMEA

 

Soft Skill set:  UG NX Excel, Power Point, SAP, Team Centre



Behavioral

  • Effective communication with team & vendors
  • Ability to deliver in a dynamic and challenging environment on schedule.
  • Alignment with  Process verticals.
  • Good interdepartmental communication skills


6



Likely sources



Organization example-

Renowned tool manufacturing organizations.


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