Product Quality Manager

2 days ago

Noida, Uttar Pradesh, India Any Packaging Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Job Description – QC Manager (Plastic & Protective Packaging)

Department: Quality Assurance / Quality Control

Reporting To: Plant Head / General Manager – Operations

Location: Surajpur Industrial area ( Greater Noida )

Job Summary

The QC Manager is responsible for planning, implementing, and overseeing all quality control activities within the packaging plant. This includes ensuring that plastic packaging products — such as thermoformed trays, cutlery, foam, and shrink/poly wraps — meet customer requirements, industry standards, and internal quality benchmarks. The role demands leadership in team management, process improvement, and compliance to regulatory and certification norms.

Key Responsibilities

· Lead the QC team and oversee daily inspection, testing, and quality documentation.

· Develop and maintain quality control plans, inspection standards, and sampling procedures.

· Ensure incoming raw materials, in-process products, and finished goods meet specification standards.

· Monitor production processes to identify and correct quality deviations proactively.

· Establish and enforce standard operating procedures (SOPs) for inspection and testing.

· Conduct root cause analysis (RCA) and implement corrective and preventive actions (CAPA) for quality issues.

· Manage calibration and maintenance of testing equipment (tensile, bursting, sealing, thickness, GSM testers, etc.).

· Coordinate with R&D, production, and maintenance teams for new product trials and validations.

· Drive continuous improvement initiatives through 5S, Kaizen, and defect reduction programs.

· Handle customer quality complaints and prepare reports for client feedback and resolution.

· Maintain documentation for ISO, GMP, BRC, or FSSC audits and certifications.

· Train and mentor QC staff in quality tools, testing methods, and best practices.

· Analyze and report quality KPIs (rejection rate, rework %, defect trends, customer complaints).

Key Skills & Competencies

· Strong knowledge of plastic packaging materials and manufacturing processes (thermoforming, extrusion, shrink wrapping, etc.).

· Sound understanding of testing procedures, quality tools (SPC, 7 QC Tools, FMEA, CAPA), and process validation.

· Working knowledge of ISO 9001, BRC Packaging, GMP, HACCP, or FSSC 22000 standards.

· Excellent leadership, analytical, and problem-solving abilities.

· Strong documentation, audit management, and communication skills.

· Proficiency in MS Office, ERP/SAP, and statistical quality reporting.

Qualification & Experience


• Education: B.Tech / M.Tech / B.Sc. / M.Sc. in Plastics Engineering, Polymer Science, Packaging Technology, or related field.


• Experience: Minimum 2–5 years in Quality Control/Assurance, with at least 3 years in a managerial or supervisory role within the plastic packaging industry.

Preferred Exposure

· Experience in customer audits, supplier quality development, and third-party certifications.

· Exposure to lean manufacturing and Six Sigma concepts.

· Ability to handle multi-product packaging lines (trays, foam, poly wrap, shrink, etc.).

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