Sr. Engineer NPD Manufacturing Engineering

2 weeks ago


Aurangabad Pune, India Varroc Full time ₹ 5,00,000 - ₹ 12,00,000 per year

Role & responsibilities

  • Study product drawings & propose manufacturing process sequence along with product lead
  • Participate in DFM with R&D and provide inputs to maintain/ improve manufacturing standards
  • Prepare PFD, PFMEA and sign off with CFT
  • Execute activities as per NPD development schedule defined by Product Lead and Cluster ME Head
  • Prepare machine specifications as per model line and sign off with CFT
  • Prepare test bench specifications along with R&D & Maintenance before sharing with suppliers
  • Define Civil and MEP requirements for NPD projects.
  • Arrange quotations for NPD execution and review with Product Lead/ Cluster Head for Technical Recommendation
  • Conduct concept review with suppliers and facilitate DAP sign-off with CFT
  • Provide PRs for external machine procurement. Provide PRs and coordinate sourcing for hardware as per BOM shared by Digitalization and Machine Building Team for NPD and capacity ramp up projects.
  • Arrange for product samples to be sent to suppliers to support machine development
  • Conduct mid-term inspection at supplier-end to monitor development progress. Escalate to NPD Leads in case of any deviation in timeline
  • Participate in FAT at supplier end and sign off with CFT
  • Installation of machines on shop floor along with Maintenance
  • Prepare DVP samples along with production team
  • Conduct Process validation and prepare Cp / Cpk report for Critical processes
  • Prepare Control plan/ IPOs & release to Production
  • Prepare for internal RAR and customer PPAP audits before launch
  • Provide training to Production and Maintenance teams for new machines
  • Prepare Productivity Norms study & handover documents to production

Capacity Planning:

  • Arrange for quotations from suppliers and execute machine development as per capacity ramp-up plan
  • Installation and handover of capacity ramp-up machines Process Improvement/ Standardization:
  • Generate Kaizens/ PCRNs from NPD learnings and feedback to Product Leads/ COC
  • Provide feedback on machine performance to COC and Product leads to improve machine design standards

Desired Criteria: Product Knowledge of (Traction Motor, Magneto, Instrument cluster, Starter motor , Lighting, SMT ), Time Study, Lean Manufacturing, Lean Manufacturing TPM, APQP, FMEA

Qualification- BE/B.Tech- Mechanical/Electrical/Electronics.

Experience Required- 3-5 years of experience.


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