Quality Control Engineer

New Requirment: Quality Control
Engineer

Exp- 1yr – 3yrs

Mandatory : CSWIP-3.1 certification

Qualification: BE

Job Location: Nelamangala – Bangalore

Looking for Immediate joiner

JOB DESCRIPTION Key Responsibilities: 1.Quality Control & Inspection:

• Conduct regular inspections of incoming materials (bought out and machined components), components (Filter Housings, Heat Exchangers etc..), and finished vessels.
• Perform dimensional checks, weld inspections, pressure testing, and other relevant evaluations during stage and final.
• Ensure compliance with codes, standards (such as ASME, ISO, or industry-specific standards), and customer specifications.
• Use non-destructive testing (NDT) techniques (e.g., liquid penetrant, radiographic) to assess the quality of welds and materials.
• Responsible for conducting Pre-FAT, FAT and SAT tests, resolving issues, and ensuring compliance with specifications.
• Performing Piping inspection of P&ID, Slopes, Welding documents & Borescope inspection.
• Meet project deadlines by coordinating with the team for effective planning and execution.
• Coordination with TPI for stage and final inspection in coded jobs (ASME, PED etc..)

2.Documentation & Compliance:

• Prepare and maintain documentation such as Material Test Certificates (MTC), inspection reports, and weld maps.
• Ensure that all quality documentation adheres to regulatory, Vessel QAP requirements as per the approved drawings.
• Support the creation and validation of Quality Assurance plans and Inspection Test Plans for vessel manufacturing.
• Develop and maintain clear, concise, and accurate documentation, including Standard Operating Procedures (SOPs), Manuals, policies, and guidelines, Technical and process documentation, Inspection and test records.
• Reporting on the daily documentation and inspection status.

• Coordination with the team for daily progress and reporting to HOD for ZBS Components, vessel and piping.

• Process Control & Improvement:

• Implement and monitor quality control processes throughout each stage of the production cycle.

• Identify root causes of defects or non-conformities and implement corrective and preventive actions (CAPA).
• Collaborate with production and design teams to improve manufacturing processes and reduce variability.
• Conduct regular audits of processes to ensure adherence to quality standards.

• Document improved processes and integrate them into standard operating procedures (SOPs).

• Supplier Quality Management:

• Evaluate and audit suppliers to ensure the quality of raw materials and components.

• Work closely with suppliers to resolve quality issues and ensure materials meet specifications.
• Prepare detailed inspection reports summarizing findings, defects, and actions taken.
• Communicate discrepancies, non-conformances, and areas requiring corrective action to vendors.
• Collaborate with vendors to address quality issues and implement corrective and preventive actions.

• Conducing inspection at Vendor places for the outsourced activities.

• Welding & Material Qualifications:

• Preparation of Welding Procedure Specifications (WPS) based on project requirements.

• Perform and supervise Procedure Qualification Records (PQR) testing to validate new procedures.
• Maintain and updating of welder qualification records as per periodicity.

• Verification of welding consumable with respect to project requirement and TDC.

• Testing & Certification:

• Oversee hydrostatic, pneumatic, and other pressure tests to verify vessel integrity.

• Ensure vessels pass all necessary certifications, such as ASME "U" stamp, CE marking, or other relevant certifications.

• Coordinate with third-party inspectors and certifying bodies as and when required.

• Customer Liaison & Support:

• Act as the point of contact for quality-related issues with customers.

• Attend customer inspections, reviews, and audits, addressing any concerns about the product quality.

• Provide technical support during vessel commissioning and troubleshooting, ensuring customer satisfaction.

• Safety & Compliance:

• Ensure that all manufacturing processes meet safety, environmental, and regulatory standards.

• Conduct risk assessments and implement measures to minimize risks related to product quality and safety.

• Training & Development:

• Provide training to staff on quality standards, inspection methods, and continuous improvement techniques.

• Promote a culture of quality awareness and ensure all team members understand their role in maintaining quality.