QFL Supervisor-QA Paint Lab

2 days ago

Chennai, Tamil Nadu, India Daimler Truck Full time ₹ 12,00,000 - ₹ 24,00,000 per year

JOB DESCRIPTION (1st Line Supervisors & above)



Position Code
To be allotted by HR)

Position Title
Engineer/Sr. Engineer – Paint Shop QA Lab

Location / Station
Oragadam, Chennai plant

Department
Quality Management 

Sub-Function
Paint Shop QA Lab

Role Summary
Responsibility for definition of Quality assurance System for DICV Paint shop Quality lab, Incoming material & Inline process inspection, ensure adequate product & Process quality in paint shop production

Key Responsibilities
  • Definition of Paint shop QA lab activities
  • Definition of QFL3 process inspection & Sectional product audit
  • Implementation of specific QM processes, standards and tools in all production process relevance
  • Define & implement IT system for process quality data capture, equipment utilization and control
  • SFM board management of QFL3 lab process 
  • Definition of quality plan for process parameter inspection 
  • Supplier test reports monitoring, long term test evaluation through supplier reports
  • Feasible long-term test to be performed in DICV
  • 4M methodology for root cause analysis and support for Quality feedback loop in paint shop
  • SAP management for incoming material approval & data management
  • Cross functional management on issue based prioritize
  • Establishment of feedback system for measures online issues 
  • Execution support of Q-release process for process changes/ New variants introduction
  • Cross functional team member in Paint team to define QM requirements
  • Quality assurance activities in localization of raw materials, supplier source change/modification
  • Support for the new trials and the results monitoring
  • Maintenance of MES data management system for QFL3 inspection data's process.
  • Sustain & improve further on feedback system for measures on paint shop lab inspection & line Process parameters (QFL3)
  • Sustain & improve further on feedback system for measures on process inspection & supplier product quality issues
  • Creation of work instruction / methods for all online and process inspection & QFL3 process
  • Support production for finding root cause and counter measures, Validation & Monitoring of material test results as per standard 
  • Responsible for QFL3 lab activities & instruments being used
  • Support production for finding root cause and counter measures
  • Maintaining 5s & drive for improvements in the work environment.
  • Reporting the quality status of process parameters on daily/weekly
  • Training and evaluation of potential of every individuals & records to be monitored
  • Giving continuous training and manage the Paint QA Blue Collar Associates (Inspectors)
  • Monitor and improve processes


Knowledge & Skills required
  • Detailed knowledge in Paint shop pre-treatment, electro coat, sealer and topcoat process control
  • On hand experience in QFL3 process inspection & Incoming material validation, analysing skill on problem basis, paint shop failure & problem analysis skills, Paint material shade inspection, Color matching.
  • Knowledge in handling equipment/ instruments like oven temperature recorder, wave scan measurement, Spectrophotometer, and gloss measurement, Lux level measurement, dust level inspection using dust particle analyser is essential.
  • Knowledge on problem solving methodology (7QC & QC story) 
  • Knowledge on the New product implementation (PPAP & APQP)
  • Knowledge on the Ms. excel, power point 
  • Good Interpersonal and communication skills


Other abilities

(behavioral, physical characteristics)


  • Ability to drive initiatives independently. 
  • Willingness to learn / Train others, Sharing knowledge/experience
  • Ability to work as a Team, Passion towards continual improvements


Educational Qualification
Diploma with relevant experience 

Experience (if required)
5 to 7yrs

Age
25 to 30 yrs

Gender
Male

Languages Known
English

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