Pf Mechanical

**Designation**:Engineer

**Updated**:November 05, 2024

**Location**:Madhya Pradesh, India

**Organization**:Cement

**Job Purpose**:
Plan Organise & Co-Ordinate the implementation of Field Operation &maintenance activities in Kiln & Cooler for optimum plant availability within optimum cost to meet production target, Execution of improvement / modification jobs for cost reduction and productivity improvement along with manpower planning and spare parts management, system implementation for best practices by ensuring pollution free and safe working environment.

**Job Context & Major Challenges**:
Job Context: : Dhar Cement Works is integrated cement plant equipped with modern technology with an installed capacity of 6 MTPA, cement production capacity of 5.2 MTPA with WHRS for power generation (33 MW) and open cast mines. It manufacturers OPC 43, OPC 53 ,PPC, PPC Special grade of cement. Our Unit have AFR processing facilities to support our TSR.

Unit has always maintained high level of operational performance and stands tall, as a symbol of ‘Sustainable Industrial Development’. It is acknowledged as one of the efficient, vibrant, productive, profitable, technologically updated and state-of-the-art unit. For sustainability units environmental cell monitors air and water quality, audits, and conducts ecological studies and environmental studies of mines and nearby villages.
Job Challenges:
100% Equipment availability for 365 days continuously. Maintain zero accident.
100% Implementation of systems like QMS, EMS, OHSAS, WCM and SAP,
Controlling of maintenance expenditure well within norms.
Coordinate the challenging of execution of maintenance related activities.
Ensure pollution free environment to improve manpower efficiency and productivity.

**Key Result Areas**:

- Plan, supervise & co-ordinate maintenance activities of kiln I, kiln II ,coal firing & clinker transport system and Bypass systems to maximize the plant availability for achievement of targeted production.
- Monitor and control cost of maintenance activities of the section as per the budget and ensure execution of improvement actions to optimize the cost of maintenance.
- Organize and implement the requirement of ISO, EMS & WCM systems in the section and ownership area through team involvement and motivation for improving the plant working
- Monitor and carryout all the activities required to maintain good housekeeping, implementation of all safety standards in section and timely carry out statutory Factory requirements.
- Identify and carryout various modifications / changes required for improvement in plant working on continuous basis in the section

**KRA (Accountabilities) (Max 1325 Characters)**

**Supporting Actions (Max 1325 Characters)**
- KRA1- PLANT AVAILABILITY:
Plan, Organise and monitor implementatin activities for optimum plant availability in Mechanical- Execution of preventive & corrective maintenance activities.
Ensure periodic checking.
Manpower planning one day in advance for daiy jobs.
Proper Job planning for shutdown jobs.
Spare parts planning for manjor shutdown jobs as well as fulfilling day to day basic requirements.
Analysis of major / minor breakdowns and plan corrective actions accordingly.
Interaction with OEM and suppliers for elimination of critical equipment problems.
Execution of all the major jobs during shutdowns.
Planning of contractor jobs to be carried out and raise service work order accordingly.
Attending coordination meeting regularly for discussion of plant performance on day today basis, collecting related feedback from internal customers, communicating subordinates and assure for the execution of corrective actions- KRA2- Descipine as per target to meet production from Kiln as per requirement and satisfactionof internal customers.
Coordinate the challenging of implementation / execution of maintenance activities- Identification, Planning, & implementation of small modifications for better equioment performance.
Proper coordination woth other departmets.
Training to the workmen through workers development programmes and onsite training programmes for skill upgradation.
Plannig and procurement of advanced good quality tools and tackles for fast execution of jobs.
Daily monitoring of equipment health and maintaining records.
Maintaining proper housekeeping and following good maintenance practices.
Discussion on chronic problems.- KRA3- COST CONTROL:
Plan monitor and control spares and lubricants inventory and manpower cost as per budget in mech maintenance activities in coal mill in order to optimize the maintenance cost.- Prepare Budget for KILN 1&2 area.
Monitoring expenditure with resoect to budget.
Classification of most critical and less critical and general spares.
Accordingly spares procurement from OEM and Reputed substitutensuppliers.
Carry out life value analysis for high value spares.
Inspection of materials from reputed suppliers as per OEM requirement for achievinglonger life of equipme