Foaming Machine Operator

4 days ago

Amausi Lucknow Uttar Pradesh, India Durable Polymers Full time

**Job Title**: Batch/Box Foamer (Foaming Machine Operator)

**Department**: Production / Manufacturing

**Industry**: Cushioning Materials for Indian Railways & Commercial Use

**Location**: Nadarganj Industrial Area, Lucknow

**Reports To**: Production Supervisor / Shift In-Charge

**Salary Range**: ₹20,000 - ₹40,000 per month (based on experience and skill level)

**Job Summary**:
The Batch & Box Foamer is responsible for operating, monitoring, and performing basic maintenance of both batch and box foaming machines to produce high-quality polyurethane foam blocks. This role includes preparing chemical mixtures, handling equipment, ensuring process parameters, and adhering to safety and quality standards.

**Key Responsibilities**:

- **Operate the Batch/Box Foaming Machines** as per production plan and standard operating procedures (SOPs).
- **Understand the full foaming process**, including chemical reactions, timing, temperature, and density controls.
- Load raw materials (polyol, TDI, blowing agents, catalysts) accurately as per formulation sheets.
- Monitor foaming parameters such as mixing speed, temperature, and rise profile for both machines.
- Perform **daily checks and basic maintenance** on foaming machines (e.g., cleaning mixing heads, checking seals, greasing moving parts).
- Detect abnormalities like uneven rise, improper cell structure, or machine malfunction and report or rectify them.
- Keep the foaming area clean, safe, and free of obstructions.
- Record batch details, machine logs, maintenance performed, and foam quality metrics.
- Coordinate with maintenance, quality, and safety teams to ensure smooth operations.

**Technical Skills Required**:

- Understanding of **machine calibration, control panels, and emergency procedures**.
- Ability to perform **basic troubleshooting and preventive maintenance** on foaming equipment.
- Knowledge of chemical properties used in polyurethane foam manufacturing.
- Safe handling and disposal of chemicals and chemical containers.

**Qualifications and Experience**:

- ITI / Diploma in Mechanical, Chemical, or Production Engineering preferred.
- 2+ years of experience with foaming machines in a manufacturing environment.
- Prior experience with both batch and box foaming machines is highly desirable.
- Ability to read technical manuals, batch sheets, and maintenance logs.

**Working Conditions**:

- Exposure to chemical fumes, noise, and heat in a production area.
- Mandatory use of Personal Protective Equipment (PPE).
- Shift work and overtime may be required during high production periods.

**Job Types**: Full-time, Permanent

Pay: ₹20,000.00 - ₹40,000.00 per month

**Benefits**:

- Leave encashment
- Provident Fund

Schedule:

- Day shift

Work Location: In person

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