Cell In-charge

1 day ago

Chakan Pune Maharashtra, India Varroc Engineering Full time

**Cell In-charge - Production**
- Varroc Polymers Limited - Business I - Operations - PBU Ops - Production & Operations - Production
- Chakan, Pune

- Experience in core Assembly line management- Analyze production for the previous day (and/or shift). Compare against target to identify deviations and help plan for next steps to enable recovery of losses in the day / shift
- Participate in daily review meetings with the Section Incharge to understand the daily production targets, inhouse rejection (IHR) targets, maintenance schedules and discuss variances (if any) in prodution
- Create a work plan for production activities (during the day/shift) basis the daily section production requirement
- Oversee end to end production process including all cell operation routines aimed at achieving the production target
- Maximize plant production efficiency by monitoring and controlling production bottleneck areas
- Resolve various issues impacting production capacity of plant; Escalate to Section Incharge for critical issues
- Collaborate with maintenance teams as and when required to assess various maintenance requests basis risks involved to production. Aim at limiting machine breakdown to 3-4% and minimizing downtime
- Monitor actual production vs scheduled production; Understand the causes for the deviation and implement corrective actions to prevent future occurrences
- Provide daily updates regarding production activities, actual production, IHR, consumables utilization etc
- Monitor consumables per unit of product hence estimate the cost of manufacturing. Ensure consumption in-line with the consumables plan by optimizing utilization of the consumables
- Study and analyze previous day rejections to identify processes getting rejected and its subsequent causes and effects. Submit the IHR report to the Section Incharge for further analysis and planning
- Implement process modifications suggested by supervisor to control IHR thereby avoiding wastage of both quantity and cost
- Contribute to the implementation of Kaizen and initiatives suggested by ME ensuring plant is operated in compliance with best engineering practices
- Contribute to the review of plant operating procedures by provide inputs to modify the same to improve quality and performance of system
- Ensure all documents such as QMS requirements, log books, log sheets and safety documents are properly stored and maintained for future reference
- Ensure timely reporting and investigation for any HSSE related incident; Ensure effective and timely implementation of formulated action plan to prevent its reoccurrence
- Conduct timely trainings and talks for all production personnel and contract workforce on all HSSE, legal, environmental and fire compliances and management
- Facilitate internal / external audits and ensure compliance of all production processes to applicable environmental, health and safety policies, laws and regulations.

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