Pf Process

**Designation**:Assistant Manager

**Updated**:February 25, 2025

**Location**:Rajasthan, India

**Organization**:Cement

**4) Key Result Areas**:Write**the key results expected from the job and the supporting actions for each of these key result areas (For a majority of jobs typically there could be 4- 7 key result areas)**:
**Key Result Areas**

**Supporting Actions**

**1) Operational management** (Operation of Kiln
- to achieve the targeted production and quality)

1.Check operation parameters of all equipments in the beginning of the shift.
- 2.Identify abnormalities if any Inform PF process and site attendants for corrective actions
- 3. Continuously monitor process parameters of kiln and operate kiln 4.Register operational parameters of Kiln in log book as per the specified timelines with remarks if any
- 5. Check quality parameters for operation of Kiln, coal mill.
- 6. Inform PF/ SH for any major abnormality / breakdown
- 7. Perform Corrective action as per instructions of SH (Process) / HOD (process)
- 8. Coordinate with all service departments & communicate plan problems if any for corrective actions.
- 9. Record shift wise production of Kiln Inform SH / HOD (Process) for production at the end of the shift

2) **Cost Control**

1.Sp.Power consumption To avoid Idle running of the circuit,
- 2.Optimizing operation by reduction in RPM cost along with Reduction in Stores & spares cost
- 3. Delivery Specific Heat Reduction and Reduction in Specific Heat consumption
- 4.Reducing breakdown by early detection of abnormalities
- 5. Timely completion of kiln shut down activity.

3) **Continuous improvement**

1. Increasing output rate
- 2. Reduction in breakdown, Process trend analysis, Field visit and observation, Reducing abnormalities.
- 3. Compliance to SAP PM module for shutdown activities, orders booking and history updation Improvement in productivity of Kiln by optimising the operations and consistency.
- 4. Improvement in productivity of Kiln by optimising the operations and consistency.

4) **Plant Avialability**:

- Plant Shutdown Check & Inspect
- the equipments during shutdown and carry out repair jobs at Preheater /Kiln / Decoloriser

1.Check equipment status before give shutdown of equipment.
- 2.Take trial of all equipments in coordination with all service departments from CCR.
- 3. Follow and perform job instruction of PF/SH related to shutdown activity.
- 4. Carry out specific job with 100 % safety compliance during shutdown.

**5) SHE (Safety, Health & Environment)** along with Sustainability initiatives
- Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
- Educating team about “I know my job”, “I know the hazards associated with my job and I applied control measures” & “I escalate to my senior” among manpower deployed in sections/department manpower including peer, WB & CL manpower
- Timely conducting scheduled SO, WTI round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
- To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
- Active participation in safety training, safety sub committees, standard champions meeting and any safety event
- Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action
- Adhering of all safety precautions on the site and off the site
- Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.

**6) System Management**
- (Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)
- To implement improvement project to reduce repetitive problems/breakdown or losses.
- Timely submission of Kaizen, OPL, Good to fine, suggestion on system
- Developing and sustaining Model area in respective sections
- 100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programmes down the level team
- To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
- Implementation of critical spares & consumable SOP without any defilement
- Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.

**Qualifications**:
Diploma,Bachelor Of Engineering,Bachelor Of Technology

**Minimum Experience Level**:
5-8 Years

**Report to**:
Assistant Manager