Electrical and Instrumentation Manager

Job title : Manager - Instrumentation and ElectricalsEntity : Evonik Specialty Silica India Pvt. Ltd.Work location : Jhagadia, GujaratPurpose of the Position:Safe and efficient management of preventive maintenance & breakdown of instruments and electrical equipments through effective engineering norms of ESSIPL to meet or exceed maintenance requirements.Communicating with authorities and complying with all associated legal requirements.Co-ordinating with regional PT Team for implementation of best maintenance practices like Risk Based Maintenance (RBM), EPS in Instrumentation and Electrical streams.Digitalization initiatives like OT security, and act as LOSC.Key Responsibilities:Management of Departmental Activities for Instrumentation and Electrical side.Handling and ensuring compliance related to Nucleonic Gauge (Should have completed Training through A.E.R.B./BARC) Work as Radiological Safety Officer for Organization.Ensure timely compliance of Instrumentation ( Weights and Measure Metrology related, GPCB related, etc.) Ensure timely compliance of Electrical (Annual Inspection, DG set registration & Duty filing, Communication with DGVCL/GETCO, Etc.)Experience on Rockwell Automation PLC System (Control Logix, PLANT PAX, FT BATCH, SCADA AND LOGIC programming development) .Experience of SAP and SAP Plant Maintenance module. ( Notification, Work Order management).Experience on filter press Hydraulic system, Spray Dryer Burner System, Boiler Burner and safety interlocking system.Ensure timely calibration of field instruments, MCI and various measuring instruments.Ensure timely attendance to break-down and emergency repair jobs.Guide subordinates to repair the equipment and keep it ready to use as per requirement.Ensure proper and safe operation of equipments used during maintenance and calibration.Install, commission and validate new equipment. Instrument and Electrical related Mechanical support designing, fabrication through vendor.Sizing and Selection of proper instrument (knowledge of Mass Flow meter, Pressure transmitter, Thermocouple, Magnetic Flowmeter, pH Meter, Turbidity meter, Conductivity meter, Ozone Generator, Weighing system, Etc)Telephone EPBX programming, Configuration, CCTV Configuration Etc.Contract man power planning, assigning them jobs daily and ensuring safe maintenance.Plan, schedule and carry out shut down maintenance jobs.Support in controlling maintenance cost, analyzing breakdown, Prepare CAPA, diagnosing, identifying the root cause and implementing the actions.Coordination with external vendors and other departments and sustain team work.Carry out cost estimate for equipment maintenance, repair and replacement.Attend assigned EHSQ and GMP related actions.Meet the applicable EHS legal and Evonik requirements.To ensure safe maintenance through adherence to the EHS policy, Life Saving Rules, Work Permit, use of Personal Protective Equipments, Management of Change, Pre-Job Plan, Incident Reporting, EHS procedures etc.Prepare and maintain documents like Equipment History Card, Maintenance Checklist, Reports to Management, Standard Practice Instruction, ISO related etc.Communication with authority and compliance of legal requirements.Active participation in conceptualization to execution to commissioning of projects.Ensure availability of spares by working with Purchase department and Engineering Stores by implementing Min/Max system for spares.Preparation of Appropriation Request for major expenditures.Responsible for imparting training on SAP Maintenance Module to all new joiners of the department.Digitalization initiatives like OT security including global policy/standard implementation, actEducation & Experience Required :B.E. / B.Tech. – Instrumentation or Electronics & Communication with 10-12 years of experience in maintenance of plant.Additional requirements - Training cum Certification- course on Radiation Safety Aspects of Nucleonic Gauges.Active registration on ELORA AERB Website for Radiation Professional.​A dditional skills and abilities required for this positionMan-power management.Fluency in English, Gujarati and Hindi language.Experience in SAP is preferred.PLC programming