Senior Quality Assurance Specialist

Job Title - DGM - Quality ControlExperience yearsLocation - NasikQualification - Mechanical DegreeCORE COMPETENCIES:Teamwork, Problem Solving, Customer Service, Interpersonal Skills, Managing Peoples,Change management, Organizational support, Planning & Organizing, Delegation, BusinessAcumen, Cost consciousness, Ethics, Professionalism, Adaptability, Safety & Security,InnovationAREAS OF EXPERTIES:
• Taking care and Ensure all Products Quality which is manufacturing.
• Lead a Team of 30 to 35 Employee / inspectors in the Department
• Ensure QMS Implementation in each Process / Products all the time.
• Through Process monitoring and System Implementation ensure QualityProduct Manufacturing with minimum Manpower requirements.
• Well and Advance planning in all Quality activities from Raw material receipt toFinished Goods Dispatch. Ensure Quality / Delivery in all stages On time / EveryTime.
• Through Past History and Present Quality filter in each supplier Via VendorRating Card Feeding Quality Product to production Process lines.
• Prime Focus on Vendor Development / Contract Manufacturing / Buy SellConcept Quality / Outsourced product Quality.
• Should have Rich Experience in Handhold the Vendor to meet our Qualityrequirements and Find out Right Supplier for Right Products.
• He should Attend the Kick of Meeting (KOM) and Pre Inspection meeting (PIM)to Customer and understand the Customer Requirements & get the Clarificationfor various points of Customer Requirements from Customer / EPC (ProjectExecuter) and meets the Requirements Successfully..
• Raw Material Inspection Like, Castings ( Body & Bonnet ), Forgins ( Stem, Disc) & Other Materials, Raw Materials & Finished Valves Offer to Third PartyInspector in Various Stages & Final Inspection
• Making Quality Assurance Plan (QAP) / Inspection Test Plan ( ITP) & Specialrequirement Charts. Depends upon the Customer Requirements, MakingQuality Assurance Plan and handed over to Sales Co –OrdinationDepartment & follow up to the Customer for getting Approval.
• Third Party inspectors, Expeditors & Customers in both Export &Domestic Project Orders to be Handled. Documents hand over to Third PartyInspector's on time and getting Inspection Release or Shipping Release assoon as possible. Line by Line Status & Activities in Project Orders giving toExpeditor & Customer in right Time.Maintain good relationship with all Third party Inspection Agency's.
• Should be Familiar In all Standards & Codes Like, American Standards (API,ANSI, ASME II,V,VIII & IX ), British Standards, Manufacturing Practices LikeMSS , Corrosion Standards like, Nace & Indian Standards.
• Inspecting, Various Type of Gate, Globe & Check Valves. Inspection Coversthe following, Like Visual, Dimensions, Hydro Test & Special Tests ( Like \Cryogenic, Low Temperature Test & Fugitive Emission Tests ) in Various Typeof Finished Valves.He should Visit to Vendor premises for inspection, Audit & expediting (IncludingFoundries, Forge shops and Welding and Machining Vendors).Coordinate with LAB for Chemical, Mechanical & Various Special Testing.(Including FBE Coating & Inconel Cladding Testing)
• Radiographic Films Evaluated & Offered to Third Party inspectors &Customers. MPI & DPI Test Conducted in Castings and Offer to Third Party Inspector& Customer Representatives. UT test conducted in Forgings and verify theDocuments.Carried out various process Audits and ensure the Quality during processitself.
• Knowledge having the welding (Different welding Process) and able to makeWPS, PQR & WPQ.
• Knowledge having the TQM, Kaizen, Kizuki & 5S Process andImplementation.
• Have the Knowledge of making Root Cause Analysis (RCA) against withvarious Customer Non Conformance (NCR) Complaints.
• Effective used 7 QC Tools like Fish Bone Diagram, Bar Chart, etc.
• Good knowledge in Special Process like Fusion Bonded Epoxy Coating (FBE),Inconel Cladding (IC), Xylon Coated Process, Galvanizing.

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