Manufacturing process engineer- carbon fiber

2 weeks ago

Kanchipuram, India Motherson Health & Medical Full time
Position Summary:
We are seeking an experienced Carbon Fiber Manufacturing Engineer with 5-8 years of hands-on experience in the setup and optimization of carbon fiber manufacturing processes. The ideal candidate will have a strong background in composite materials, engineering principles, and manufacturing processes. This position will involve collaborating with cross-functional teams to enhance production efficiency, quality, and safety in our carbon fiber manufacturing operations.
Key Responsibilities:
Develop, implement, and optimize manufacturing processes for carbon fiber production, ensuring adherence to industry standards and best practices.
Collaborate with R&D, design, and production teams to translate product designs into manufacturable processes.
Conduct feasibility studies and process simulations to assess the viability of new carbon fiber products.
Set up and calibrate manufacturing equipment, including weaving, molding, and curing machines, to ensure optimal performance.
Monitor production processes, analyze data, and implement process improvements to enhance efficiency, quality, and yield.
Troubleshoot and resolve manufacturing issues related to carbon fiber production, ensuring minimal downtime and maximum efficiency.
Develop and maintain process documentation, including work instructions, standard operating procedures (SOPs), and process control plans.
Train and mentor production staff on carbon fiber manufacturing processes and best practices.
Ensure compliance with safety regulations and promote a culture of safety within the manufacturing environment.
Stay updated with industry trends and advancements in carbon fiber technology and manufacturing processes.
Qualifications:
Bachelor’s degree in Mechanical Engineering, Materials Science, Chemical Engineering, or a related field.
5-8 years of relevant experience in carbon fiber manufacturing or related composite materials processing.
Hands-on experience in setting up and optimizing carbon fiber manufacturing processes is essential.
Strong knowledge of carbon fiber production techniques, including prepreg, filament winding, and resin transfer molding (RTM).
Proficiency in using manufacturing software and tools for process design and analysis.
Excellent problem-solving skills and the ability to work collaboratively in a team environment.
Strong communication skills, both verbal and written, with the ability to convey technical information effectively.
Familiarity with quality management systems and continuous improvement methodologies (e.g., Six Sigma, Lean Manufacturing) is a plus.
Preferred Qualifications:
Experience in the aerospace, defence ,automotive, or sporting goods industries.
Knowledge of composite materials testing and characterization techniques.
Certification in quality or manufacturing processes (e.g., Six Sigma Green Belt, Lean Certification).

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