Leading Mechanical Designer

Lead Mechanical Design Engineer for Innovative Product Development

This position offers the opportunity to lead complex product development initiatives while working collaboratively within a fast-paced engineering team. Key responsibilities include designing and developing mechanical components and assemblies, creating 3D CAD models and detailed technical drawings, collaborating closely with prototyping efforts, selecting appropriate materials and manufacturing processes, performing tolerance analysis, stress analysis, and thermal analysis, collaborating closely with electronics and software engineering teams, overseeing testing and validation of mechanical components and systems, preparing comprehensive documentation for production, assembly, and quality assurance processes, and participating in cross-functional design reviews and brainstorming sessions.

• Design and develop mechanical components and assemblies for high-performance applications.
• Create precise 3D CAD models and detailed technical drawings using SolidWorks or equivalent CAD tools, ensuring alignment with manufacturing requirements.
• Collaborate closely with prototyping efforts using various methods, including CNC machining, sheet metal fabrication, 3D printing, and plastic molding.
• Select appropriate materials and manufacturing processes to meet mechanical, thermal, and environmental requirements.
• Perform tolerance analysis, stress analysis, and thermal analysis to ensure mechanical robustness and compliance with design specifications.
• Collaborate closely with electronics and software engineering teams to ensure seamless integration in multi-disciplinary systems.
• Oversee testing and validation of mechanical components and systems, including fit, form, and function assessments.
• Prepare comprehensive documentation for manufacturing, assembly, and quality assurance processes.
• Participate in cross-functional design reviews, brainstorming sessions, and contribute innovative ideas for next-generation product development.

Required Skills & Qualifications

Technical Skills:

• Proficiency in 3D CAD modeling and drafting using tools such as SolidWorks (CSWP certification preferred), Creo, or Autodesk Inventor.
• Strong expertise in mechanical enclosure design, especially for IP65/IP68-rated products and rugged environments.
• Hands-on experience with prototyping techniques, including 3D printing, sheet metal fabrication, CNC machining, and injection molding.
• In-depth understanding of material selection, tolerance stack-up analysis, and mechanical design calculations (stress, thermal, vibration).
• Knowledge of DFM (Design for Manufacturing) and DFA (Design for Assembly) principles to optimize designs for cost-effective production.
• Familiarity with GD&T, technical drawing standards, and compliance with industry norms (ASME, ISO).
• Experience in preparing BOMs, assembly drawings, and detailed documentation for production and quality assurance.
• Proficiency in MS Office Suite for documentation, reporting, and communication across engineering functions.

Soft Skills

• Strong analytical and problem-solving mindset for tackling complex engineering challenges.
• Creativity and innovation in developing robust, efficient, and manufacturable solutions for high-performance applications.
• Excellent communication and collaboration skills for working effectively with cross-functional teams.
• High attention to detail in 3D modeling, technical drawings, and documentation to ensure design accuracy and consistency.
• Proven ability to manage time, prioritize tasks, and adapt quickly in a fast-paced research-driven product development environment.