Process Development Engineer
2 weeks ago
At PI Industries, we are seeking a highly skilled Process Development Engineer to join our team. This role will be responsible for providing critical data to the Head of Department (HOD) to ensure the smooth functioning of process development activities for new molecules in our fine-chemical business.
Key Responsibilities:- Observe demonstrations at R&D, scale up studies, prepare basic engineering packages, and conduct trials at commercial scale.
- Deliver rated capacity, quality, and input/output norms.
- Participate in meetings and provide inputs as required by the Department Head.
- Prepare Batch Flow Diagrams (BFDs) for commercial scale.
- Prepare Process Flow Diagrams (PFDs).
- Calculate Resource Management (RM) norms.
- Estimate utility requirements.
- Conduct trials for solvent recovery methods as instructed by the HOD.
- Develop off-gas handling schemes.
- Provide backup calculations and data for process safety.
- Select and size equipment.
- Generate data for Mass and Heat Balance (MHB) studies in pilot plants.
- Prepare Standard Operating Procedures (SOPs) for commercial scale.
- Develop objectives, observations, recommendations, and conclusions for scale-up trials.
- Identify critical parameters and suggest/ implement changes in plant SOPs.
- Calculate time cycles.
- Develop control logic for processes required for Distributed Control Systems (DCS).
- Provide data for Bill of Materials (BOM) to the HOD for commercial scale.
- Contribute to budget proposals and budgetary controls within the area of responsibility.
- Attend training programs for process engineers in Process Development (PD).
- Provide process training to operation teams before the startup of new projects.
- Coordinate with kilo/plant/R&D, Quality Control (QC) for day-to-day activities and ensure the smooth working of the department to maintain high morale among the workforce.
- Continuously improve processes to ensure quality and efficiency.
- Participate in the selection of highly qualified process development teams.
- Set goals and review performance.
- Identify development needs.
Education Qualification: Chemical/B. Tech Chemical/M. Tech.
Work Experience: 3-5 years of experience in a chemical-based industry.
Functional Competencies: Preparation of BFD/PFD, mass balance, utility calculations, conducting trials in kilo/pilot plants, demonstrating batches at commercial scale.
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