Quality Assurance Specialist

2 days ago

Tiruppur, Tamil Nadu, India beBeeQuality Full time ₹ 9,00,000 - ₹ 12,00,000
Job Title: Quality Assurance Specialist

The Role Ensures High Product Standards and Customer Satisfaction in Women's Ethnic Wear Production.

  • Key Responsibilities:
  •   Fabric & Raw Material Assessment
  •   Inspection of fabrics, trims, laces, beads, sequins, zari, and other embellishments at the incoming stage.
  •   Conduct shrinkage, colorfastness, embroidery strength, wash tests, and hand-feel tests before bulk production.
  •   Coordinate with sourcing and merchandising teams for approvals and rejections.
  • In-line & End-line Quality Control
  •   Monitor in-line inspection for embroidery, print alignment, color matching, and stitching consistency.
  •   Ensure garment measurements match quality standards across all styles.
  •   Supervise end-line checks for finishing, ironing, labeling, and packaging of ethnic wear.
  •   Drive Zero Defect Shipment culture with First Time Right (FTR) focus.
  • Embroidery & Embellishment Quality
  •   Inspect embroidery (hand & machine), beadwork, sequin work, gota-patti, mirror work, and applique for durability and design accuracy.
  •   Standardize quality for thread strength, bead/stone fixing, and fastness of embellishments.
  •   Train operators on handling delicate ethnic fabrics like silk, chiffon, georgette, and cotton blends.
  • Process Improvement & Compliance
  •   Implement quality checkpoints at critical operations (cutting, stitching, embroidery, finishing).
  •   Introduce defect prevention techniques to reduce rework and wastage.
  •   Ensure compliance with internal quality benchmarks and statutory norms.
  • Team Management
  •   Lead the QA/QC team of in-line checkers, embroidery inspectors, finishing auditors, and packing quality staff.
  •   Conduct skill enhancement training for checkers, tailors, and finishing teams on quality standards.
  •   Work closely with production supervisors to solve quality issues in real time.
  • Reporting & Customer Feedback
  •   Maintain MIS on rejection %, defect analysis, and audit performance.
  •   Share weekly and monthly quality reports with management.
  •   Analyze customer complaints/returns related to fit, color bleed, embroidery damage, or shrinkage, and drive corrective actions.
Qualifications & Experience:
  • Degree/Diploma in Textile Technology, Apparel Manufacturing, or Fashion Technology.
  • 10–15 years' experience in garment manufacturing with at least 5 years in a quality leadership role.
  • Strong exposure to women's ethnic wear – fabrics, embroidery, embellishments, and finishing.
  • Experience in handling both domestic and export quality standards preferred.
Skills & Competencies:
  • Deep knowledge of ethnic wear garment construction and finishing.
  • Eye for detail in embroidery, embellishment, and handwork quality.
  • Strong leadership and people management.
  • Good analytical and problem-solving ability.
  • Knowledge of Lean / Six Sigma (preferred).
Key Performance Indicators:
  • Fabric and trim rejection rate.
  • In-line defect rate & rework percentage.
  • First Time Right (FTR) shipment rate.
  • Reduction in customer complaints/returns.
  • Efficiency of quality inspection team.

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