
Senior Manufacturing Professional
18 hours ago
We are seeking a seasoned Manufacturing Operations Specialist to drive manufacturing excellence, efficiency, and scalability of new products from concept through production launch.
New Product Introduction (NPI) & Part Development:
- Collaborate with cross-functional teams to embed design for manufacturability (DFM) and design for assembly (DFA) principles early in the product lifecycle.
- Lead manufacturing readiness reviews and process capability studies during development of new parts and products.
- Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.
- Own process development plans, including process flow diagrams, PFMEAs, control plans, and work instructions.
- Interface with suppliers to support development, qualification, and industrialization of externally manufactured components.
Launch & Scale-Up:
- Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.
- Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.
- Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.
Cross-functional Collaboration & Technical Leadership:
- Act as technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
- Participate in design reviews, change management, and stage-gate or APQP processes.
- Mentor junior engineers and support knowledge transfer across engineering and production teams.
Quality, Compliance & Documentation:
- Ensure new parts and processes meet quality, safety, and regulatory requirements.
- Create and maintain necessary documentation, including process validation reports and PPAP/FAIR packages.
- Support root cause analysis and corrective actions for development-related quality issues.
Requirements:
- Bachelor's degree in Mechanical, Manufacturing, Industrial, or related Engineering field. Master's degree is a plus.
- 5–15 years of experience in a manufacturing engineering role with a strong focus on new product development, part industrialization, and process development.
- Strong knowledge of DFM/DFA, process validation, GD&T, and statistical analysis tools.
- Proficient in CAD software and engineering documentation platforms.
- Experience with manufacturing methods such as machining, injection molding, die casting, stamping, additive manufacturing, etc.
- Familiarity with quality tools such as FMEA, Control Plans, PPAP, FAIR, SPC, and root cause analysis techniques.
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