Senior Process Development Engineer

1 week ago

Thiruvananthapuram, Kerala, India beBeeManufacturing Full time ₹ 1,00,00,000 - ₹ 2,00,00,000

Job Title:

 

As a leading expert in manufacturing operations, you will drive the development and implementation of efficient and scalable processes to meet our business objectives.

 

Key Responsibilities:

  • Collaborate with R&D, Product Design, and Supply Chain teams to ensure that design for manufacturability (DFM) and design for assembly (DFA) principles are embedded early in the product lifecycle.
  • Lead manufacturing readiness reviews and process capability studies during the development of new parts and products.
  • Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.
  • Own process development plans, including process flow diagrams, PFMEAs, control plans, and work instructions.
  • Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components.

Launch & Scale-Up:

  • Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.
  • Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.
  • Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.

Cross-functional Collaboration & Technical Leadership:

  • Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
  • Participate in design reviews, change management (ECO/ECR), and stage-gate or APQP processes.
  • Mentor junior engineers and support knowledge transfer across engineering and production teams.

Quality, Compliance & Documentation:

  • Ensure new parts and processes meet all quality, safety, and regulatory requirements.
  • Create and maintain all necessary documentation including process validation reports, first article inspection (FAI), and PPAP/FAIR packages.
  • Support root cause analysis and corrective actions for development-related quality issues.

Requirements:

  • Bachelor's degree in Mechanical, Manufacturing, Industrial, or related Engineering field. Master's degree is a plus.
  • 5–15 years of experience in a manufacturing engineering role with a strong focus on new product development, part industrialization, and process development.
  • Strong knowledge of DFM/DFA, process validation, GD&T, and statistical analysis tools.
  • Proficient in CAD software and engineering documentation platforms.
  • Experience with various manufacturing methods and quality tools.

Preferred Qualifications:

  • Lean Six Sigma Green/Black Belt
  • PMP or experience with structured project management
  • Experience working in APQP or stage-gate product development environments
  • Exposure to Industry 4.0 and smart manufacturing tools
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