Ethnic Wear Quality Assurance Professional

1 week ago

Bareilly, Uttar Pradesh, India beBeeQuality Full time ₹ 80,00,000 - ₹ 1,20,00,000
Job Title: Quality Assurance Manager

The primary function of this role is to oversee the end-to-end quality function at a manufacturing factory, ensuring that all garments meet the highest standards of craftsmanship and customer expectations.

  • Key Responsibilities:
    • Fabric & Raw Material Quality
      • Inspect fabrics, trims, laces, beads, sequins, zari, and other embellishments at the incoming stage.
      • Ensure shrinkage, colorfastness, embroidery strength, wash tests, and hand-feel tests are conducted before bulk production.
      • Coordinate with sourcing and merchandising teams for approvals and rejections.
    • In-line & End-line Quality Control
      • Monitor in-line inspection for embroidery, print alignment, color matching, and stitching consistency.
      • Ensure garment measurements match industry size standards across all styles.
      • Supervise end-line checks for finishing, ironing, labeling, and packaging of garments.
      • Drive Zero Defect Shipment culture with First Time Right (FTR) focus.
    • Embroidery & Embellishment Quality
      • Inspect embroidery (hand & machine), beadwork, sequin work, gota-patti, mirror work, and applique for durability and design accuracy.
      • Standardize quality for thread strength, bead/stone fixing, and fastness of embellishments.
      • Train operators on handling delicate fabrics like silk, chiffon, georgette, and cotton blends.
    • Process Improvement & Compliance
      • Implement quality checkpoints at critical operations (cutting, stitching, embroidery, finishing).
      • Introduce defect prevention techniques to reduce rework and wastage.
      • Ensure compliance with internal quality benchmarks and statutory norms.
    • Team Management
      • Lead the QA/QC team of in-line checkers, embroidery inspectors, finishing auditors, and packing quality staff.
      • Conduct skill enhancement training for checkers, tailors, and finishing teams on quality standards.
      • Work closely with production supervisors to solve quality issues in real time.
    • Reporting & Customer Feedback
      • Maintain MIS on rejection %, defect analysis, and audit performance.
      • Share weekly and monthly quality reports with management.
      • Analyze customer complaints/returns related to fit, color bleed, embroidery damage, or shrinkage, and drive corrective actions.

Qualifications & Experience:

  • Degree/Diploma in Textile Technology, Apparel Manufacturing, or Fashion Technology.
  • 10–15 years' experience in garment manufacturing with at least 5 years in a quality leadership role.
  • Strong exposure to women's ethnic wear – fabrics, embroidery, embellishments, and finishing.
  • Experience in handling both domestic and export quality standards preferred.

Skills & Competencies:

  • Deep knowledge of garment construction and finishing.
  • Eye for detail in embroidery, embellishment, and handwork quality.
  • Strong leadership and people management.
  • Good analytical and problem-solving ability.
  • Knowledge of Lean / Six Sigma (preferred).

Key Performance Indicators (KPIs):

  • Fabric and trim rejection %
  • In-line defect rate & rework %
  • First Time Right (FTR) shipment %
  • Reduction in customer complaints/returns
  • Efficiency of quality inspection team

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