Senior Mechanical Systems Designer

2 days ago

Bharatpur, Rajasthan, India beBeeMechanical Full time ₹ 1,50,00,000 - ₹ 2,50,00,000
Job Overview

A highly skilled mechanical design engineer is sought to lead the development of Hybrid UAV systems and subsystems.

Key Responsibilities
  • Lead the mechanical design of Hybrid UAV subsystems and payload interfaces using advanced parametric CAD tools.
  • Develop and maintain complex CAD trees, system layouts, and 3D model integrity across revisions.
  • Drive modular and scalable design practices aligned with product architecture.
TAD (Tooling & Assembly Definition)
  • Proficient in TAD principles with hands-on experience in tooling and assembly strategies.
  • Prepare assembly BOMs, jigs, and fixture interfaces, and support design-to-assembly planning.
  • Contribute to design improvements based on ease of assembly, maintainability, and ergonomics.
PLM Integration
  • Experienced in Product Lifecycle Management (PLM) systems for version control, workflows, and digital thread management.
  • Familiarity with Windchill PLM or equivalent for part structures, release cycles, and change management.
Structural Design & Collaboration
  • Sound understanding of structural analysis fundamentals (loads, boundary conditions, safety factors, fastener design, etc.).
  • Ability to interpret FEA results, collaborate with analysis teams, and optimize design based on structural feedback.
Material Engineering & Manufacturability
  • Strong knowledge of materials (metals, polymers, composites) with a clear understanding of process-specific constraints.
  • Evaluate designs for manufacturability, cost efficiency, and reliability using DFM, DFX, and material selection tools.
Additive Manufacturing & 3D Printing
  • Well-versed in 3D printing techniques (FDM, SLA, SLS, MJF, DMLS, etc.).
  • Ability to select suitable printer types, grain structures, material properties, and post-processing requirements based on the use-case.
Cross-Functional Collaboration
  • Work closely with systems engineering, integration, sourcing, testing, and manufacturing teams.
  • Take ownership of the design deliverables, resolve cross-domain design issues, and ensure on-time maturity of the mechanical stack.
  • Support V&V (Validation & Verification) activities and ensure that mechanical designs are compliant with technical specs and regulatory needs.
Root Cause Analysis
  • Capable to understand physical behavior, correlate with design definition, and derive root causes in collaboration with CFT.

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