Packaging Operations Specialist

3 weeks ago


Kosi Kalan, India PepsiCo Full time
Job Summary

As a Packaging Operations Specialist at PepsiCo, you will be responsible for improving the quality and efficiency of our packaging operations. This includes reducing leakage and other packaging quality parameters, improving machine efficiency, and increasing labor productivity. You will also be responsible for conducting half-yearly IPS audits and implementing improvements to increase IPS scores. Additionally, you will be responsible for preparing packaging budgets and reducing fixed costs. If you have a strong background in manufacturing and packaging operations, and are looking for a challenging role that will allow you to make a real impact, we encourage you to apply for this position.

Key Responsibilities
  • Improve quality of packs getting delivered to the market in terms of leakage & other packaging quality parameters.
  • Improving machine efficiency (OEE) by reducing breakdowns, speed loss & other operating losses & ensure no NE loss due to packaging overflow.
  • Improving film wastages, excess give away, tear off wastage & Labour efficiency at Packaging.
  • Improving packaging wall in green & maintain hygiene of packaging hall.
  • Acting as a technical resource for Packaging machines' problem solving & taking trial with R & D.
  • Providing technical knowhow to the packaging Machine Operators (PMO) & increase their skill level to improve Packaging machine delivery.
  • Conduct half yearly IPS audit of packaging & closing the opportunities to improve IPS score of machine health, efficiency & quality delivery.
  • Successfully executing packaging expansion projects first time right & ensuring vertical startup of machines.
  • Preparing packaging budget & reduce Packaging fixed cost.
  • Keeping team of PMOs engaged & motivating to deliver best packaging performance.
  • Monitor equipment operation and line performance to deliver line AOP Targets within the shift:
  • % Film Waste
  • Excess Give Away (EGA)
  • % Equipment and Operational Down Time as per AOP
  • % Green Packaging Quality Attributes
  • 100% Capable Operators (Machine Operation Competency)
  • Deliver Schedule Attainment to Plan (93% AVC)
  • Maintain Standard Line Speeds as per AOP
  • Labour Utilization as per AOP (kg/man-hour)
  • Sustainability KPIs
  • Safety KPIs
  • Handling the IR situations of packing department. Managing Contract Labour and PMO.


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