
Principal Process Engineer
3 days ago
We are seeking a skilled and experienced engineer to drive manufacturing operations, focusing on new product development and process improvement.
Key Responsibilities:- Collaborate with R&D and Product Design teams to ensure manufacturability and scalability of new products.
- Lead process readiness reviews and capability studies for new parts and products.
- Develop and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.
- Own process development plans, including process flow diagrams and work instructions.
- Interface with suppliers to support the development and qualification of externally manufactured components.
- Support pilot builds, prototypes, and low-rate initial production to validate manufacturing feasibility.
- Coordinate with production teams to ensure smooth transition of new parts/products into full-scale manufacturing.
- Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.
- Act as technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
- Participate in design reviews, change management, and stage-gate or APQP processes.
- Mentor junior engineers and support knowledge transfer across engineering and production teams.
- Ensure new parts and processes meet all quality, safety, and regulatory requirements.
- Create and maintain all necessary documentation including process validation reports and PPAP/FAIR packages.
- Support root cause analysis and corrective actions for development-related quality issues.
- Education: Bachelor's degree in Mechanical, Manufacturing, Industrial, or related Engineering field.
- Experience: 5–15 years of experience in a manufacturing engineering role with a strong focus on new product development and process improvement.
- Technical Skills:
- Strong knowledge of DFM, process validation, GD&T, and statistical analysis tools.
- Proficient in CAD software (e.g., SolidWorks, CATIA, Creo) and engineering documentation platforms (e.g., PLM systems).
- Experience with manufacturing methods such as machining, injection molding, die casting, stamping, additive manufacturing, etc.
- Familiarity with quality tools such as FMEA, Control Plans, PPAP, FAIR, SPC, and root cause analysis techniques.
- Knowledge of ERP/MES systems and production documentation standards.
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