Senior Manufacturing Operations Lead

7 hours ago

Varanasi, Uttar Pradesh, India beBeeManufacturing Full time ₹ 18,00,000 - ₹ 22,00,000

Job Title: Senior Manufacturing Operations Lead

Job Summary

We are seeking an experienced Manufacturing Operations Engineer to drive manufacturability, cost-efficiency, and scalability of new products from concept through production launch.

The ideal candidate will have extensive experience working with cross-functional teams to translate design intent into robust manufacturing processes, ensuring smooth integration of new parts into production with a strong focus on quality, timing, and cost.

Main Responsibilities:
  • Collaborate with R&D, Product Design, and Supply Chain teams to ensure Design for Manufacturability (DFM) and Design for Assembly (DFA) principles are embedded early in the product lifecycle.
  • Lead manufacturing readiness reviews and process capability studies during the development of new parts and products.
  • Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.
  • Own process development plans, including process flow diagrams, PFMEAs, control plans, and work instructions.
  • Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components.
Launch & Scale-Up:
  • Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.
  • Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.
  • Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.
Cross-functional Collaboration & Technical Leadership:
  • Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
  • Participate in design reviews, change management (ECO/ECR), and stage-gate or APQP processes.
  • Mentor junior engineers and support knowledge transfer across engineering and production teams.
Quality, Compliance & Documentation:
  • Ensure new parts and processes meet all quality, safety, and regulatory requirements.
  • Create and maintain all necessary documentation including process validation reports, first article inspection (FAI), and PPAP/FAIR packages.
  • Support root cause analysis and corrective actions for development-related quality issues.

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