Process Modelling and Automation Specialist

23 hours ago

Cochin, Kerala, India beBeeProcess Full time ₹ 20,00,000 - ₹ 25,00,000
Job Overview:

The Process Simulations and OTS Design Engineer will be responsible for developing and validating process simulations using tools such as Aspen Plus, Aspen HYSYS, and HTRI.

This includes model building, tuning, and integration of models in OTS software and other applications. The ideal candidate will have a BE/BTech/MTech in Chemical Engineering or a related discipline and implementation experience in simulation software like Petro-Sim, MIMIC, OmegaLand, UniSim Design, ASPEN HYSYS, DYNSIM, Aspen-Dynamics, Aveva, Promax or similar.

Key responsibilities include simulating all normal operations, including hot or cold start-up and complete or partial shutdown operations, attaining steady state and dynamic simulation for various processes, and performing detailed heat and mass balance calculations and hydraulic analysis across various process systems.

Additionally, the engineer will be responsible for executing equipment sizing for unit operations such as distillation columns, heat exchangers, evaporators, separators, and pumps.

Strong knowledge and experience in automation systems in chemical, petro-chemical, oil and gas, and pharmaceutical domains are required.

  • Develop and validate process simulations using tools such as Aspen Plus, Aspen HYSYS, and HTRI.
  • Model building, tuning, and integration of models in OTS software and other applications.
  • Simulate all normal operations including hot or cold start-up and complete or partial shutdown operations.
  • Attain steady state and dynamic simulation for various processes.
  • Perform detailed heat and mass balance calculations and hydraulic analysis across various process systems.

Apart from this, the selected candidate will work on solution-driven projects and gain true experience in process modeling, DCS integration, OTS, scenario training, model testing, FAT, MAT, PDET (Post data equalisation tests).

Requirements:
  • BE/BTech/MTech in Chemical Engineering or a related discipline.
  • Implementation experience in simulation software like Petro-Sim, MIMIC, OmegaLand, UniSim Design, ASPEN HYSYS, DYNSIM, Aspen-Dynamics, Aveva, Promax or similar.
  • Design to Commissioning experience on Simulation projects - process modelling, DCS integration, OTS, Scenario training, model testing, FAT, MAT, PDET (Post data equalisation tests)
  • Evaluate engineering documents such as process flow diagrams (PFDs), P&IDs, Equipment Data Sheets, C&Es, unit process dynamics to develop simulations of complex processes.
  • Strong Knowledge and Experience in automation systems in Chemical, Petro-chemical, Oil And Gas and Pharmaceutical domain
  • Generate documentation such as FDS, DDS, MAT and FAT procedures.
  • Have deep understanding of separation technologies including distillation, extraction, evaporation, chemical reactions, adsorption, pervaporation etc
Preferred Skills:
  • Closed loop control (computer, DCS, PID control), MVC tuning concepts, APC and MES.

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