Industrial Engineering Process Optimization Specialist

6 hours ago


Delhi, Delhi, India PTC Industries Limited Full time

At PTC Industries Limited, we are seeking a highly skilled Industrial Engineering Process Optimization Specialist to join our machine shop team. This is a challenging and rewarding opportunity for a motivated individual who is passionate about process improvement and optimizing manufacturing operations.

Job Summary

The successful candidate will play a key role in enhancing the manufacturability and cost-effectiveness of parts/castings production and development within our machine shop. As an Industrial Engineering Process Optimization Specialist, you will work closely with design and production teams to develop and optimize tooling, fixtures, and jigs for milling and CNC machining operations. Your primary responsibility will be to lead efforts in process improvement, quality control, documentation standardization, workflow efficiency, equipment maintenance, cost management, training, and continuous improvement, ensuring operational excellence and safety compliance throughout milling processes.

Responsibilities
  • Collaborate with design and production teams to develop for manufacturability, cost-effectiveness, and develop tooling, fixtures, jigs for CNC machining operations
  • Prepare the process sheet for manufacturing. Evaluate tooling options, recommend optimal machining solutions to reduce costs, and support the development of quality control processes to meet product standards
  • Create and maintain essential documentation, such as CNC programs, work instructions, and SOPs, to standardize production processes
  • Participate in Root Cause Analysis (RCA) for critical NCRs to identify and address underlying issues
  • Conduct analyses to optimize workflow, throughput, and work cell layout, and provide technical support to resolve manufacturing issues and improve process efficiency
  • Evaluate the overall OEE and labor efficiency. Workout with the production team to develop a new part as per cycle time
  • Work with maintenance personnel to diagnose and rectify recurring and production related equipment failures, supporting in root cause analysis and implementing corrective actions to reduce downtime
  • Perform cost analysis for machining processes to identify cost-saving opportunities and contribute to the budgeting process for machine shop operations
  • Train machine operators in new processes and techniques, and mentor junior engineers to promote skill development and knowledge sharing within the team
  • Regularly conduct Gemba walks to identify and implement Kaizen opportunities, driving continuous improvement, Lean, Six Sigma and 5S in shop floor operations
  • Follow and ensure adherence to all defined safety procedures and wear PPE as prescribed in hazard assessment document for the job
Requirements

To succeed in this role, you will need:

  • A Bachelor's degree in industrial engineering, mechanical engineering, or a related field
  • Experience of 1-2 years in process engineering within an industrial casting manufacturing environment, with a focus on machine shop operations
  • Understanding of machining processes, CNC programming, and tooling optimization
  • Proficient in the use of process improvement tools and methodologies, such as Six Sigma and Lean Manufacturing
  • Strong analytical and problem-solving skills, with the ability to interpret complex engineering drawings and specifications
Salary and Benefits

We offer a competitive salary of approximately $85,000 - $105,000 per annum, depending on experience, plus benefits including health insurance, retirement plan, and paid time off.



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