Electrical Systems Maintenance Specialist

Job Title : Electrical and Instrumentation Manager

Entity :

Work Location :

• Safe management of preventive maintenance & breakdown of instruments and electrical equipments through effective engineering norms to meet or exceed maintenance requirements.
• Effective communication with authorities and compliance with legal requirements.
• Coordination with regional teams for implementation of best maintenance practices like Risk Based Maintenance (RBM) in Instrumentation and Electrical streams.
• Key Digitalization initiatives including OT security and acting as the Loss Control Officer (LOSC).

Responsibilities:

• Departmental Activities Management for Instrumentation and Electrical side.
• Handling and ensuring compliance related to Nucleonic Gauge, Work as Radiological Safety Officer for Organization.
• Ensure timely compliance of Instrumentation (Weights and Measure Metrology related, GPCB related etc.) Ensure timely compliance of Electrical (Annual Inspection, DG set registration & Duty filing, Communication with DGVCL/GETCO etc.)
• Experience on Rockwell Automation PLC System (Control Logix, PLANT PAX, FT BATCH, SCADA AND LOGIC programming development).
• Experience of SAP and SAP Plant Maintenance module. (Notification, Work Order management).
• Experience on filter press Hydraulic system, Spray Dryer Burner System, Boiler Burner and safety interlocking system.
• Ensure timely calibration of field instruments, MCI and various measuring instruments.
• Ensure timely attendance to break-down and emergency repair jobs.
• Guide subordinates to repair the equipment and keep it ready to use as per requirement.
• Ensure proper and safe operation of equipments used during maintenance and calibration.
• Install, commission and validate new equipment. Instrument and Electrical related Mechanical support designing, fabrication through vendor.
• Sizing and Selection of proper instrument (knowledge of Mass Flow meter, Pressure transmitter, Thermocouple, Magnetic Flowmeter, pH Meter, Turbidity meter, Conductivity meter, Ozone Generator, Weighing system etc)
• Telephone EPBX programming, Configuration, CCTV Configuration Etc.
• Contract man power planning, assigning them jobs daily and ensuring safe maintenance.
• Plan, schedule and carry out shut down maintenance jobs.
• Support in controlling maintenance cost, analyzing breakdown, Prepare CAPA, diagnosing, identifying the root cause and implementing the actions.
• Coordination with external vendors and other departments and sustain team work.
• Carry out cost estimate for equipment maintenance, repair and replacement.
• Attend assigned EHSQ and GMP related actions.
• Meet the applicable EHS legal and Evonik requirements.
• To ensure safe maintenance through adherence to the EHS policy, Life Saving Rules, Work Permit, use of Personal Protective Equipments, Management of Change, Pre-Job Plan, Incident Reporting, EHS procedures etc.
• Prepare and maintain documents like Equipment History Card, Maintenance Checklist, Reports to Management, Standard Practice Instruction, ISO related etc.
• Communication with authority and compliance of legal requirements.
• Active participation in conceptualization to execution to commissioning of projects.
• Ensure availability of spares by working with Purchase department and Engineering Stores by implementing Min/Max system for spares.
• Preparation of Appropriation Request for major expenditures.
• Responsible for imparting training on SAP Maintenance Module to all new joiners of the department.
• Digitalization initiatives including OT security and acting as the Loss Control Officer (LOSC).

Required Skills and Qualifications :

• Bachelor's Degree - Instrumentation or Electronics & Communication.
• 10-12 years of experience in maintenance of plant.
• Training cum Certification course on Radiation Safety Aspects of Nucleonic Gauges.
• Active registration on ELORA AERB Website for Radiation Professional.
• Fluency in English, Gujarati and Hindi language.
• Experience in SAP is preferred.
• PLC programming.

Additional skills and abilities required for this position include proactive powerhouse management.