Senior Mechanical Systems Specialist

2 days ago

Kurnool, Andhra Pradesh, India beBeeMechanicalDesigner Full time ₹ 9,00,000 - ₹ 12,00,000

**Job Title:** Senior Mechanical Design Engineer

We are seeking an experienced Senior Mechanical Design Specialist to join our engineering team.

The ideal candidate will have a passion for innovation, problem-solving, and next-generation product development. They will bring strong analytical and technical design skills, with a proven track record in 3D modeling, mechanical system design, prototyping, and design for manufacturability (DFM).

A deep understanding of materials, tolerance analysis, IP-rated enclosure design, and mechanical assembly processes is essential.

This role offers the opportunity to lead complex R&D initiatives while working collaboratively within a fast-paced, multidisciplinary engineering team.

  • Design and develop complex mechanical components and assemblies for high-reliability, ruggedized products, including IP65/IP68-rated enclosures for harsh environments.
  • Create precise 3D CAD models and detailed technical drawings using SolidWorks or equivalent CAD tools, ensuring alignment with manufacturing requirements.
  • Lead prototyping efforts using various methods, including CNC machining, sheet metal fabrication, 3D printing, and plastic molding.
  • Select appropriate materials and manufacturing processes to meet mechanical, thermal, and environmental requirements.
  • Perform tolerance analysis, stress analysis, and thermal analysis to ensure mechanical robustness and compliance with design specifications.
  • Collaborate closely with electronics and software engineering teams to ensure seamless mechanical integration in multi-disciplinary systems.
  • Oversee testing and validation of mechanical components and systems, including fit, form, and function assessments.
  • Prepare comprehensive documentation for manufacturing, assembly, and quality assurance processes.

**Required Skills and Qualifications:

  • Proficiency in 3D CAD modeling and drafting using tools such as SolidWorks (CSWP certification preferred), Creo, or Autodesk Inventor.
  • Strong expertise in mechanical enclosure design, especially for IP65/IP68-rated products and rugged environments.
  • Hands-on experience with prototyping techniques, including 3D printing, sheet metal fabrication, CNC machining, and injection molding.
  • In-depth understanding of material selection, tolerance stack-up analysis, and mechanical design calculations (stress, thermal, vibration).
  • Knowledge of DFM (Design for Manufacturing) and DFA (Design for Assembly) principles to optimize designs for cost-effective production.

**Soft Skills:

  • Strong analytical and problem-solving mindset for tackling complex mechanical design and engineering challenges.
  • Creativity and innovation in developing robust, efficient, and manufacturable mechanical solutions for high-performance applications.
  • Excellent communication and collaboration skills for working effectively with cross-functional teams, including electronics, software, and manufacturing.
  • High attention to detail in 3D modeling, technical drawings, and documentation to ensure design accuracy and consistency.

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