Manufacturing Process Optimization Expert
16 hours ago
We are seeking a highly skilled and experienced Manufacturing Operations Engineer to drive manufacturability, cost-efficiency, and scalability of new products from concept through production launch.
The ideal candidate will have extensive experience working with cross-functional teams to translate design intent into robust manufacturing processes, ensuring smooth integration of new parts into production with a strong focus on quality, timing, and cost.
New Product Introduction & Part Development
- Collaborate with R&D, Product Design, and Supply Chain teams to ensure design for manufacturability (DFM) and design for assembly (DFA) principles are embedded early in the product lifecycle.
- Lead manufacturing readiness reviews and process capability studies during the development of new parts and products.
- Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.
- Own process development plans, including process flow diagrams, PFMEAs, control plans, and work instructions.
- Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components.
Launch & Scale-Up
- Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.
- Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.
- Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.
Cross-functional Collaboration & Technical Leadership
- Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
- Participate in design reviews, change management (ECO/ECR), and stage-gate or APQP processes.
- Mentor junior engineers and support knowledge transfer across engineering and production teams.
Quality, Compliance & Documentation
- Ensure new parts and processes meet all quality, safety, and regulatory requirements.
- Create and maintain all necessary documentation including process validation reports, first article inspection (FAI), and PPAP/FAIR packages.
- Support root cause analysis and corrective actions for development-related quality issues.
Required Skills & Qualifications
- Bachelor's degree in Mechanical, Manufacturing, Industrial, or related Engineering field.
- 5-15 years of experience in a manufacturing engineering role with a strong focus on new product development, part industrialization, and process development.
- Strong knowledge of DFM/DFA, process validation, GD&T, and statistical analysis tools.
- Proficient in CAD software (e.g., SolidWorks, CATIA, Creo) and engineering documentation platforms (e.g., PLM systems).
- Experience with manufacturing methods such as machining, injection molding, die casting, stamping, additive manufacturing, etc.
- Familiarity with quality tools such as FMEA, Control Plans, PPAP, FAIR, SPC, and root cause analysis techniques (8D, 5-Why, Ishikawa).
- Knowledge of ERP/MES systems and production documentation standards.
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