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Ethnic Wear Quality Expert
3 weeks ago
A leading textile manufacturing organization is seeking an accomplished Quality Assurance Manager to spearhead the end-to-end quality function across its ethnic wear production facilities.
- Fabric and Raw Material Quality:
- The Quality Assurance Manager will oversee the inspection of fabrics, trims, laces, beads, sequins, zari, and other embellishments at the incoming stage.
- Ensure shrinkage, colorfastness, embroidery strength, wash tests, and hand-feel tests are conducted before bulk production.
- Coordinate with sourcing and merchandising teams for approvals and rejections.
- In-line and End-line Quality Control:
- Monitor in-line inspection for embroidery, print alignment, color matching, and stitching consistency.
- Ensure garment measurements match industry standards across all styles.
- Supervise end-line checks for finishing, ironing, labeling, and packaging of ethnic wear.
- Drive Zero Defect Shipment culture with First Time Right (FTR) focus.
- Embroidery and Embellishment Quality:
- Inspect embroidery (hand & machine), beadwork, sequin work, gota-patti, mirror work, and applique for durability and design accuracy.
- Standardize quality for thread strength, bead/stone fixing, and fastness of embellishments.
- Train operators on handling delicate ethnic fabrics like silk, chiffon, georgette, and cotton blends.
- Process Improvement and Compliance:
- Implement quality checkpoints at critical operations (cutting, stitching, embroidery, finishing).
- Introduce defect prevention techniques to reduce rework and wastage.
- Ensure compliance with internal quality benchmarks and statutory norms.
- Team Management:
- Lead the QA/QC team of in-line checkers, embroidery inspectors, finishing auditors, and packing quality staff.
- Conduct skill enhancement training for checkers, tailors, and finishing teams on quality standards.
- Work closely with production supervisors to solve quality issues in real time.
- Reporting and Customer Feedback:
- Maintain MIS on rejection %, defect analysis, and audit performance.
- Share weekly and monthly quality reports with management.
- Analyze customer complaints/returns related to fit, color bleed, embroidery damage, or shrinkage, and drive corrective actions.
- Degree/Diploma in Textile Technology, Apparel Manufacturing, or Fashion Technology.
- 10–15 years' experience in garment manufacturing with at least 5 years in a quality leadership role.
- Strong exposure to women's ethnic wear – fabrics, embroidery, embellishments, and finishing.
- Experience in handling both domestic and export quality standards preferred.
- Deep knowledge of ethnic wear garment construction and finishing.
- Eye for detail in embroidery, embellishment, and handwork quality.
- Strong leadership and people management.
- Good analytical and problem-solving ability.
- Knowledge of Lean / Six Sigma (preferred).