Manufacturing Optimization Specialist

13 hours ago

Kota, Rajasthan, India beBeeManufacturing Full time ₹ 20,00,000 - ₹ 25,00,000
Job Description

We are seeking a highly skilled manufacturing professional with expertise in new product development, part industrialization, and process optimization.

The ideal candidate will have extensive experience working with cross-functional teams to translate design intent into robust manufacturing processes, ensuring smooth integration of new parts into production with a focus on quality, efficiency, and cost effectiveness.

New Product Introduction (NPI) & Part Development:
  • Collaborate with R&D, product design, and supply chain teams to ensure manufacturability and assembly principles are embedded early in the product lifecycle.
  • Lead manufacturing readiness reviews and process capability studies during the development of new parts and products.
  • Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.
  • Own process development plans, including process flow diagrams, PFMEAs, control plans, and work instructions.
  • Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components.
Launch & Scale-Up:
  • Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.
  • Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.
  • Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.
Cross-functional Collaboration & Technical Leadership:
  • Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
  • Participate in design reviews, change management (ECO/ECR), and stage-gate or APQP processes.
  • Mentor junior engineers and support knowledge transfer across engineering and production teams.
Quality, Compliance & Documentation:
  • Ensure new parts and processes meet all quality, safety, and regulatory requirements (e.g., ISO 9001, IATF 16949, AS9100, FDA as applicable).
  • Create and maintain all necessary documentation including process validation reports, first article inspection (FAI), and PPAP/FAIR packages.
  • Support root cause analysis and corrective actions for development-related quality issues.

Key Responsibilities include New Product Introduction (NPI), Launch and Scale-Up, Cross-functional Collaboration and Technical Leadership, and Quality, Compliance and Documentation.

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