Electrical Systems Design Engineer

2 weeks ago

Bengaluru, Karnataka, India Trane Technologies Full time

Electrical Systems Design Engineer

We are seeking an experienced Electrical Systems Design Engineer to join our team at Trane Technologies. As an Electrical Systems Design Engineer, you will be responsible for the design and development of electrical subsystems for various product lines, including new product developments, quality improvement, and productivity projects.

Key Responsibilities:

  • Design and develop electrical/electronic solutions for HVAC & Transport Refrigeration systems, working in conjunction with internal subject matter experts and external experts.
  • Develop, implement, and coordinate component/system validation plans in R&D test facilities, using systematic methodologies such as DFMEA and performance modeling.
  • Create detailed documentation of electrical/electronic components, including detailed specification drawings and application specification documents.
  • Design and develop high-voltage battery packs, low-voltage battery backs, and battery management systems.
  • Have knowledge and exposure in developing renewable energy sources, such as solar systems and fuel cell systems.
  • Have good understanding of power conversion topology and be able to analyze performance through simulation approaches.
  • Coordinate regulatory testing of electrical/electronic solutions at external agencies, including HALT, EMC testing, and other regulatory standards.
  • Work within the New Product Development (NPD) process, with an innate understanding of documented prerequisites and milestone deliverables.
  • Liaise with controls & software development groups to develop software and controls algorithms for different product units.
  • Have exposure in developing electrical component models for batteries, power converters using Matlab/Dymola platforms.
  • Develop and manage supplier partnerships with current and prospective new suppliers, working closely with vendors to develop and deliver solutions.
  • Have knowledge of relevant electrical safety standards and protocols applicable to mobile AC/DC voltage systems.
  • Identify new design/innovative ideas for current and future product design architectures.
  • Identify industry trends and standards in the HVAC, automotive, electrification domain, specifically related to high-voltage DC systems, batteries, solar, fuel cells, motors, power electronics components, and hybrid drive systems.

Essential Skills:

  • Experience in product development and electrical systems development as per marketing requirement documents, product requirement documents, and regulatory requirements.
  • Prior experience of component qualification programs and new product development in an automotive/machinery environment is a distinct advantage.
  • Understanding of different battery chemistries technology, failure modes of different battery technologies, charge, and discharge characteristics of different battery technologies.
  • Battery capacity requirement calculation based on load requirements and backup requirements, understanding of battery normal C rates and peak C rates.
  • Understanding of solar cell technologies and prior experience/knowledge in integration and development for different applications.
  • Exposure to high-voltage DC systems and relevant standards.
  • Good design knowledge on power electronics components like high-power AC-DC, DC-DC converters, SMPS magnetics design and selection.
  • Good knowledge on power components such as MOSFETs, IGBTs, power diodes, and gate drivers.
  • Experience in modeling batteries, converters, inverters using Matlab or Dymola simulation platforms.
  • Good knowledge on control loop design like PI and PID loops.
  • Experience in developing components like sensors, power converters, inverters, batteries, solar systems, fuel cell systems, and knowledge of analog circuits, protection circuits, controller hardware is an advantage.
  • Knowledge and experience of control systems and software testing and debugging is an advantage.
  • Ability to manage critical product cost and new product development projects with team members and partners spread across global locations.
  • Capable of developing and executing test plans, interpreting test data, and developing and driving relevant corrective measures where necessary.
  • Previous experience in New Product Development (NPD) process, DFMEA, 6 Sigma, are desirable.
  • Knowledge in PLM and Windchill is an advantage.

Qualifications:

  • Degree in an electrical/electronic/controls engineering discipline.
  • Approximately 8-10 years of experience in design and manufacturing in the industrial or automotive industry desired.
  • Self-motivated, willing to take initiative, able to function effectively in independent and team-based situations.
  • Must be adept at report writing and presenting technical information to a wide audience.
  • Strong written and oral communication skills required with good interpersonal skills, able to express concepts and ideas with clarity.
  • Strong problem-solving and critical thinking skills.
  • Hands-on experience on testing and measurement equipment, modeling, circuit simulation, and system simulation tools.
  • Onsite experience in the US or EU is preferred.
  • Position is based in Bangalore.

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