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Ethnic Wear Quality Expert
3 weeks ago
We are seeking a Quality Assurance Manager to lead our end-to-end quality function at a manufacturing factory. The role ensures that fabrics, trims, and embellishments meet high standards of craftsmanship and customer expectations.
As a Quality Assurance Manager, you will be responsible for overseeing inspection of incoming materials, coordinating with sourcing and merchandising teams, and ensuring garment measurements match our size standards across all styles. You will also supervise end-line checks for finishing, ironing, labeling, and packaging of ethnic wear.
Key Responsibilities:
- Fabric & Raw Material Quality:
- Oversight of fabric inspection, trim approval, and rejection processes.
- Ensure shrinkage, colorfastness, embroidery strength, wash tests, and hand-feel tests are conducted before bulk production.
- Coordinate with sourcing and merchandising teams for approvals and rejections.
- In-line & End-line Quality Control:
- Monitor in-line inspection for embroidery, print alignment, color matching, and stitching consistency.
- Supervise end-line checks for finishing, ironing, labeling, and packaging of ethnic wear.
- Drive Zero Defect Shipment culture with First Time Right (FTR) focus.
- Embroidery & Embellishment Quality:
- Inspect embroidery, beadwork, sequin work, gota-patti, mirror work, and applique for durability and design accuracy.
- Standardize quality for thread strength, bead/stone fixing, and fastness of embellishments.
- Train operators on handling delicate ethnic fabrics like silk, chiffon, georgette, and cotton blends.
- Process Improvement & Compliance:
- Implement quality checkpoints at critical operations (cutting, stitching, embroidery, finishing).
- Introduce defect prevention techniques to reduce rework and wastage.
- Ensure compliance with internal quality benchmarks and statutory norms.
- Team Management:
- Lead the QA/QC team of in-line checkers, embroidery inspectors, finishing auditors, and packing quality staff.
- Conduct skill enhancement training for checkers, tailors, and finishing teams on quality standards.
- Work closely with production supervisors to solve quality issues in real time.
- Reporting & Customer Feedback:
- Maintain MIS on rejection %, defect analysis, and audit performance.
- Share weekly and monthly quality reports with management.
- Analyze customer complaints/returns related to fit, color bleed, embroidery damage, or shrinkage, and drive corrective actions.