Chief Production Process Developer

18 hours ago

Allahabad, Uttar Pradesh, India beBeeManufacturing Full time ₹ 15,00,000 - ₹ 25,00,000

Manufacturing Operations Engineer Role OverviewWe are seeking an experienced Manufacturing Operations Engineer to lead our manufacturing operations team. This role will be responsible for driving manufacturability, cost-efficiency, and scalability of new products from concept through production launch.Key Responsibilities:• Collaborate with R&D, Product Design, and Supply Chain teams to ensure Design for Manufacturability (DFM) and Design for Assembly (DFA) principles are embedded early in the product lifecycle.• Lead manufacturing readiness reviews and process capability studies during the development of new parts and products.• Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.• Own process development plans, including process flow diagrams, PFMEAs, control plans, and work instructions.• Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components.Launch & Scale-Up:• Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.• Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.• Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.Cross-functional Collaboration & Technical Leadership:• Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.• Participate in design reviews, change management (ECO/ECR), and stage-gate or APQP processes.• Mentor junior engineers and support knowledge transfer across engineering and production teams.Quality, Compliance & Documentation:• Ensure new parts and processes meet all quality, safety, and regulatory requirements (e.g., ISO 9001, IATF 16949, AS9100, FDA as applicable).• Create and maintain all necessary documentation including process validation reports, first article inspection (FAI), and PPAP/FAIR packages.• Support root cause analysis and corrective actions for development-related quality issues.Required Skills and Qualifications:• Bachelor's degree in Mechanical, Manufacturing, Industrial, or related Engineering field. Master's degree is a plus.• 5–15 years of experience in a manufacturing engineering role with a strong focus on new product development, part industrialization, and process development.Technical Skills:• Strong knowledge of DFM/DFA, process validation, GD&T, and statistical analysis tools.• Proficient in CAD software (e.g., SolidWorks, CATIA, Creo) and engineering documentation platforms (e.g., PLM systems).• Experience with manufacturing methods such as machining, injection molding, die casting, stamping, additive manufacturing, etc.• Familiarity with quality tools such as FMEA, Control Plans, PPAP, FAIR, SPC, and root cause analysis techniques (8D, 5-Why, Ishikawa).• Knowledge of ERP/MES systems and production documentation standards.

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