Electrical Systems Specialist

1 day ago

Bengaluru, Karnataka, India beBeeElectrical Full time ₹ 20,00,000 - ₹ 25,00,000

Wiring Harness Design Expert

Job Summary:

We seek a skilled Senior Design Engineer to lead our team in the design and integration of wiring harnesses for electric vehicles. The ideal candidate will possess expertise in wiring harness design, electrical systems, and vehicle power distribution.

As a key member of our team, you will be responsible for designing, developing, and integrating wiring harnesses that meet industry standards for safety, efficiency, and compliance. Your primary focus will be on leading the design and development of wiring harnesses, including component selection, 3D routing, 2D drafting, test plan creation, and ensuring all electrical connections are efficient, safe, and compliant with industry standards.

Key Responsibilities:
  • Design & Development: Lead the design and development of wiring harnesses for 2W electric vehicles, including component selection, 3D routing, 2D drafting, test plan creation, and ensuring all electrical connections are efficient, safe, and compliant with industry standards.
  • Integration: Collaborate with the vehicle architecture team to integrate wiring harnesses into the overall EV design, ensuring proper placement and routing.
  • Specification & BOM: Create and manage detailed wiring harness specifications, electrical diagrams, and Bill of Materials (BOM) for production.
  • Prototyping & Testing: Oversee the prototyping, validation, and testing of wiring harnesses in prototype vehicles, ensuring electrical systems are tested for functionality, reliability, and safety under various operating conditions.
  • CAD & Tools: Use advanced CAD software to design and model wiring harnesses, ensuring high-quality designs and optimal space utilization.
  • Compliance & Standards: Ensure wiring harness designs comply with all relevant standards, regulations, and best practices, including ISO 26262 (Functional Safety) and ISO 9001 or IATF 16949 (Quality Management).
  • Continuous Improvement: Drive continuous improvement initiatives in the wiring harness design process, focusing on cost optimization, weight reduction, and performance enhancement.
Requirements:
  • Education: Bachelor's or Master's degree in Electrical Engineering.
  • Experience: Minimum of 5-8 years of experience in wiring harness design, with at least 3 years working in electric vehicle or automotive design.
  • Technical Skills:
    • Expertise in wiring harness design and CAD tools (e.g., Capital XC, Zuken, SolidWorks or CREO, etc)
    • Strong knowledge of electrical components, connectors, and vehicle power distribution systems.
    • Understanding of industry standards for electrical design (ISO 26262, UL, etc.).
    • Proficiency in using simulation and analysis tools for electrical system performance (e.g., current, voltage, heat dissipation).
  • Soft Skills:
    • Strong communication skills, with the ability to collaborate across multidisciplinary teams.
    • Problem-solving skills with a keen eye for detail and design optimization.
    • Ability to mentor and guide junior engineers.
    • A passion for sustainable mobility and electric vehicle technologies.
  • Preferred Skills:
    • Experience with electrical systems in two-wheeler vehicles (electric or conventional).
    • Knowledge of automotive-grade materials and manufacturing processes related to wiring harnesses.
    • Experience with high-voltage systems and battery management systems (BMS) for electric vehicles.
    • Familiarity with electric vehicle charging infrastructure and related components.
    • Understanding of thermal management strategies for wiring and electrical components in electric vehicles.

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