Tooling Engineer

3 weeks ago


Bengaluru, Karnataka, India Alstom Full time
Job Title: Tooling Engineer

Alstom is seeking a skilled Tooling Engineer to lead all tooling activities for assigned projects. The successful candidate will be responsible for monitoring and ensuring project tooling KPIs are met in all SQCD areas.

Key Responsibilities:
  • Lead all tooling activities for assigned projects
  • Monitor and ensure project tooling KPIs are met in all SQCD areas
  • Manage in-house sub-con and suppliers in tooling activities for respective projects
  • Conduct FAT/SAT and address all improvements identified during production and handover to site representative
  • Tender costing submission for tooling NRC efforts and costing
  • Optimize cost for tooling on design and manufacturing
  • Develop tooling standards and implement across projects
Project Development Phase:
  • Prepare TPS for all tooling and share it with suppliers and get technical/commercial offers
  • Validate technical offer, estimate cost of tooling, and share budget to sourcing
  • Ensure right country standards are met during design and manufacturing
  • Ensure local EHS requirements are met during design and manufacturing
  • Develop new concepts while designing various tools (welding fixtures, assembly fixtures, lifting tackles)
  • Create design in Catia V5 and DMA
  • Implement automation (hydraulic and pneumatic) of welding fixtures and assembly fixtures
  • Conduct design reviews and DAP with all stakeholders and get signoff for in-house and supplier designs, addressing all past REX and areas of improvements
  • Detail design by making 2D drawings in Catia V5 (able to give critical dimensions with its Mfg. tolerances, GD&T)
  • Clarify tooling suppliers for their doubts in tooling drawings
  • Follow up supplier for manufacturing progress and monitor progress
  • Monitor quality of tooling manufactured wrt. to welding/machining and painting
  • Necessary modifications and improvements during manufacturing, validation to be updated in fixture drawings
  • Conduct fixture inspection, validation, and trial, address concerns raised during trial with CAPA
  • Coordinate with engineering and process for getting necessary input/alignment during TPS preparation DR and DAP
  • Required to travel and work at Sricity, Savli, Kolkata, Coimbatore, and Madhepura
  • Required to travel to tooling supplier places across India
  • Do follow up with tooling suppliers as per schedule
  • Take actions for cost optimizing for tooling on design and manufacturing
  • Take actions for developing standards and tooling library
Desired Knowledge/Experience:
  • Experienced in tool design in railway industry or heavy industries
  • Experience on line automation
  • Good knowledge of technologies, IT tools – Catia V5
  • Good knowledge of GD&T
  • Fluent English
Skills and Competencies:
  • Availability
  • Team work
  • Pedagogy and good oral and written communication
Mobility Requirements:
  • Frequent travels mainly in India

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