Reliable Plant Operations Manager

3 days ago

Thāne, Maharashtra, India beBeeMaintenance Full time ₹ 2,00,00,000 - ₹ 2,50,00,000
Maintenance Professional

As a Maintenance Professional, you will be responsible for ensuring the reliability and efficiency of all plant utilities, mechanical and electrical systems, and equipment across the pharmaceutical facility. This role includes preventive and breakdown maintenance, project execution, equipment qualification, and compliance with GMP and safety regulations.

Key Responsibilities:
  • Oversight of preventive, predictive, and corrective maintenance of electrical, mechanical, utility, and process equipment.
  • Maintenance and upkeep of critical utilities, including boilers, chillers, DG sets, and water purification systems, ensuring energy efficiency, minimal downtime, and continuous operation of the plant without energy loss.
  • Leadership in the installation, commissioning, and qualification (URS/DQ/IQ/OQ/PQ) of new equipment and systems.
  • Management of HT/LT electrical systems including transformers, switchgears, panels, cabling, and substations.
  • Supervision of mechanical utilities and process equipment like HVAC systems, purified water systems, and other critical utilities.
  • Coordination and review of project schedules, equipment FAT, drawings, BOQs, and vendor documentation.
  • Ensuring that all maintenance activities comply with GMP, safety, and environmental standards.
  • Management of site inspections, ensuring quality execution, and resolving technical issues during installation or operation.
  • Preparation and review of maintenance documentation, progress reports, SOPs, and ensuring timely invoice processing.
  • Liaising with vendors, contractors, and cross-functional departments to support project execution and plant operations.
  • Implementation and improvement of maintenance best practices, cost control, and reliability strategies.

This is a challenging role that requires strong analytical skills, CMMS proficiency, documentation and compliance expertise, and energy management awareness.

Requirements:
  • Root Cause Analysis: Ability to identify and resolve underlying issues in equipment failures and system inefficiencies.
  • CMMS Proficiency: Experience with Computerized Maintenance Management Systems for tracking, planning, and optimizing maintenance activities.
  • Documentation & Compliance: Accuracy in maintaining technical documentation, audit readiness, and regulatory compliance records.
  • Energy Management Awareness: Understanding of energy-efficient practices and optimization of utility consumption.

This role is ideal for individuals who thrive in fast-paced environments where precision, compliance, and innovation intersect.

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