Process Improvement Lead for Cement Manufacturing

1 week ago


Durgapur, West Bengal, India Aditya Birla Group Full time

Job Purpose

As an Operational Excellence Specialist for Cement Grinding Unit, you will be responsible for achieving business volume as per budget 90%, reducing power consumption of Cement Grinding (Including Misc Power) : 30.75, and enhancing the knowledge of project and team learning skill. You will also focus on improving mill unplanned stoppage: target-34 hr and availability of X-ray analyses and QCX: 99% while ensuring compliance to PM KPIs. Additionally, you will support zero fatality & zero LTI against Work at height, Electrical Safety & CS, and Vehicle movement related activities.

Job Context & Major Challenges

Our company, Aditya Birla Group, has a cement grinding unit located in West Bengal, with the production capacity of 1.4 MTPA. The unit sources raw materials like fly-ash and Slag from nearby power and steel plants. Our products, including PCC, are well accepted in the market. We have one of the lowest manufacturing costs amongst the group units. Our strengths include good availability of power, outsourced contract workmen, 100% safety and statutory compliances, and a dedicated transporter fleet. Our milestones include achieving 1st time 1 MTPA in 2009, State level Environment Excellence Award 2007, Greentech Award 2010, and introduction of PCC in 2018. Our major challenges include reducing power consumption, achieving business volume, completing sanctioned CAPEX jobs, and improving mill unplanned stoppage.

Key Result Areas

  • Supporting Actions:
    • Reduction in S&S for consumables based on zero-based budgeting and RPM: Within Budget
    • Maintenance of reactor power factor; Reduce BD
    • Increase automation for reduction of manual activities & operational excellence: :1 Improvement project / reduction in dust emission level
    • Stress on all parameters to achieve business volumes
    • Meet timeline & deadline
    • Continuous project and team learnings
    • Carry out Job Cycle Checks (JCC) as per schedule
  • KRA 2: 20% Reduction in TRIR (0.75 in FY 19-20)--DFP
  • KRA 3: Mill unplanned stoppage: target-34 hr (Improve 20% in previous year)
  • KRA 4: Availability of X-ray analyses and QCX: 99%
  • KRA 5: Compliance to PM KPIs


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