Electrical Maintenance Specialist

4 weeks ago


Phaltan, Maharashtra, India Cummins Inc. Full time

Job Summary

We are seeking a highly skilled Electrical Maintenance Specialist to join our team at Cummins Inc. As a key member of our maintenance team, you will be responsible for ensuring the reliability and efficiency of our manufacturing equipment.

Key Responsibilities:

  • Perform breakdown maintenance and preventive maintenance on General Purpose Machines (GPMs) and Special Purpose Machines (SPMs) independently.
  • Ensure line Uptime/Mean Time to Repair (MTTR)/Mean Time Between Failures (MTBF) as per the target.
  • Plan and maintain critical spares and support their procurement on time.
  • Publish KPI performance as monthly MIS.
  • Ensure safe working and maintain a safe work environment.
  • Carry out improvements on various organizational objectives at PQCDSM.
  • Lead critical projects as per on-demand conditions, within stipulated time.
  • Coordinate with suppliers on-time to complete service-related activities.
  • Perform electrical repairs and maintenance of manufacturing equipment.
  • Demonstrate a high level of competency in core work skills.
  • Perform and document preventive, emergency, corrective, and predictive maintenance activities.
  • Conform to applicable codes and standards to maintain, install, and operate electrical systems.
  • Maintain a clean and orderly work area, including routine housekeeping and machine cleaning tasks.
  • Identify and reduce manufacturing constraints.
  • Schedule maintenance activities around production requirements.
  • Solve problems and improve processes.
  • Participate in continuous improvement activities.
  • Communicate effectively with the assigned team and all support teams.
  • Complete training and personal development in line with business requirements.
  • Participate actively with local Total Productive Maintenance (TPM) teams to improve quality, safety, process, material flow, and employee development.

Competencies:

  • Collaborates: Building partnerships and working collaboratively with others to meet shared objectives.
  • Communicates Effectively: Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.
  • Customer Focus: Building strong customer relationships and delivering customer-centric solutions.
  • Decision Quality: Making good and timely decisions that keep the organization moving forward.
  • Drives Results: Consistently achieving results, even under tough circumstances.
  • Nimble Learning: Actively learning through experimentation when tackling new problems, using both successes and failures as learning fodder.
  • Health and Safety Fundamentals: Champions and models proactive health and safety behaviors by identifying, reporting, and participating in actions to improve health and safety to build an interdependent culture and contribute to an injury-free workplace.
  • Controls Safety: Recognizes controls-related hazards in a manufacturing environment (Electrical, Hydraulic, Pneumatic) to incorporate safe practices and procedures as part of the daily work plan to reduce injuries and create a safe machine environment.
  • Electrical System Troubleshooting: Analyzes an electrical control system to resolve and repair electrical issues to return the system to proper operating conditions.
  • Factory Automation and Control Systems: Implements changes to further automate manufacturing processes using available technology, programming techniques, and identifying needed material and resources for project completion to provide the optimum automation for the manufacturing environment.
  • Machine Programming: Creates factory floor machine programs by designing and implementing solutions to improve usage of machine and overall operation.
  • Manufacturing Knowledge: Demonstrates the knowledge of manufacturing by correctly implementing changes in current processes, equipment, and applications to meet the functions needs and contribute towards continuous improvement.
  • Values Differences: Recognizing the value that different perspectives and cultures bring to an organization.

Qualifications:

  • High school diploma or certificate of completion of secondary education or equivalent experience to the extent such experience meets applicable regulations.
  • This position may require licensing for compliance with export controls or sanctions regulations.

Skills and Experience:

  • Handling of General Purpose and Special Purpose Machines breakdown maintenance/Preventive maintenance.
  • Analysis of daily logs and root cause analysis of breakdowns.
  • Carry out Job Safety Assessment like LOTO and other safe work practices.
  • Basic spare parts planning and inventory management.
  • Strong fundamentals in basic PLC Programming, Contactor/Relay logic.
  • Hands-on experience with SIEMENS TIA Portal, Rexroth Drive systems, and Festo Drive Systems.
  • Basic electrical and electronics troubleshooting.
  • Strong fundamental knowledge to read electrical and other machine drawings.
  • Knowledge of PLC networking.
  • Knowledge of robots and robotics programming.
  • Knowledge of various problem-solving techniques.
  • Computer proficiency (Word, PowerPoint, Excel).
  • Good communication skills.
  • Knowledge of Siemens, Rexroth, and Festo Drive systems.
  • Knowledge of safety practices like LOTO and basic electrical safety.
  • Analytical approach and electronics troubleshooting are added advantages.
  • Multitasking along with follow-up with vendors to get the work done on priority.
  • Strong team player to handle contractors and other co-workers.
  • Work with cross-functional stakeholders.
  • Preference for robotic exposure.


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