Hybrid UAV Systems Engineer

2 weeks ago

Kottayam, Kerala, India beBeeMechanical Full time ₹ 1,50,00,000 - ₹ 2,00,00,000
Job Description: Mechanical Design Expert

We are seeking an experienced mechanical design professional to join our dynamic and interdisciplinary UAV engineering team.

The ideal candidate will be responsible for the development of Hybrid UAV systems and subsystems, emphasizing design excellence, manufacturability, integration readiness, and cross-functional collaboration.

  • CAD-Based Mechanical Design & Ownership:
    • Lead the mechanical design of Hybrid UAV subsystems and payload interfaces using advanced parametric CAD tools (preferably PTC Creo).
    • Develop and maintain complex CAD trees, system layouts, and 3D model integrity across revisions.
  • TAD (Tooling & Assembly Definition):
    • Must be proficient in TAD principles with hands-on experience in tooling and assembly strategies.
    • Prepare assembly BOMs, jigs and fixture interfaces, and support design-to-assembly planning.
  • PLM Integration:
    • Experienced in Product Lifecycle Management (PLM) systems for version control, workflows, and digital thread management.
    • Familiarity with Windchill PLM or equivalent for part structures, release cycles, and change management.
  • Structural Design & Collaboration:
    • Sound understanding of structural analysis fundamentals (loads, boundary conditions, safety factors, fastener design, etc.).
    • Ability to interpret FEA results, collaborate with analysis teams, and optimize design based on structural feedback.
  • Material Engineering & Manufacturability:
    • Strong knowledge of materials (metals, polymers, composites) with a clear understanding of process-specific constraints.
    • Evaluate designs for manufacturability, cost efficiency, and reliability using DFM, DFX, and material selection tools.
  • Additive Manufacturing & 3D Printing:
    • Well-versed in 3D printing techniques (FDM, SLA, SLS, MJF, DMLS, etc.).
    • Ability to select suitable printer types, grain structures, material properties, and post-processing requirements based on the use-case.
  • Cross-Functional Collaboration:
    • Work closely with systems engineering, integration, sourcing, testing, and manufacturing teams.
    • Take ownership of the design deliverables, resolve cross-domain design issues, and ensure on-time maturity of the mechanical stack.
  • Root Cause Analysis:
    • Should be capable to understand physical behavior, correlate with design definition and derive root causes in collaboration with CFT.

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